Automated Packaging Systems for Powders, Granules & Solid Products

Automated Packaging Lines for Powders, Granules & Solid Products

Dosing System Specifications

1. Multi-Head Dosers
For granules, solids & irregular shapes (cereals, candies, fruits)

• Capacity: 5g — 5kg portions

• Accuracy: ±0.5-2%

• Applications: Nuts, confectionery, freeze-dried foods

2. Screw Dosers
For powders & cohesive products (flour, spices, cosmetics)

• Variants: Timer-based / Gravimetric

• Options: Dust hoods, anti-static systems, hopper vibrators

• Throughput: Up to 8-head configurations (120 containers/min)

3. Vibratory Trays
For free-flowing granules (sugar, grains, pharmaceuticals)

• Technology: Weight-based with load cells

• Accuracy: ±0.1%

4. Combi Dosers
Hybrid systems: Screw feeder + Volumetric cup filler

• Best For: Pastes, minced meats, heterogeneous mixtures

• Throughput: 30% higher than standard screw fillers

5. Pharma Counting Systems

• Capsule/Tablet Types: Gelatin, coated, pressed

• Counting Methods: Rotary disc counters (≤60 ppm) / Vibration bowl counters (≥100 ppm)

• Compliance: GMP, FDA 21 CFR Part 11

Technical Highlights

- Dust Control: HEPA vacuum systems + container blow-off  
- Material Handling: Screw elevators & vibratory conveyors  
- Changeover: <15 min format adjustments  
- Pharma Options: Cotton insertion, induction sealing, serialization  
- OEE Monitoring: Integrated SCADA systems

Application-Specific Lines

1. Tablet & Capsule Lines
   For pharma/nutraceuticals

   • Inline cotton insertion

   • Child-resistant capping

   • 100% weight verification

2. Granule Packaging Lines
   For food/chemical granules

   • Multi-head vibratory dosing

   • Metal detection

   • Moisture-barrier sealing

3. Powder Systems
   For volatile/cohesive powders

   • Explosion-proof (ATEX) designs

   • Anti-caking hopper vibrators

   • CIP washing

Why Customers Choose This Over Bagging

While bagging machines handle flexible packaging, our lines provide rigid-container integrity for premium products:

• Superior moisture/oxygen protection

• Tamper-evident caps & seals

• Retail-ready branding surfaces

• Higher perceived value (+25% margin potential)

CTA Optimization

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Specify your:

• Product type (powder/granule/solid)

• Container styles (jars/bottles/tubs)

• Output target (containers/hour)

• Special requirements (GMP, dust-free, etc.)

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