Industrial-Grade Solutions for Single-Serve Coffee Production
Rotary and linear automation for nitrogen-flushed freshness and hermetic foil sealing.
| Parameter | Specification | ||
|---|---|---|---|
| Output | 80–400 capsules/min (configurable) | ||
| Capsule Compatibility | Nespresso®-style | ESE pods | Custom formats |
| Dosing Accuracy | ±0.1g (ground coffee) | 99.8% weight consistency | |
| Gas Flushing | Nitrogen/O₂ mix (<1% residual oxygen) | ||
| Sealing | Platinum-coated foil | Ultrasonic welding |
Precision Solutions for Single-Serve Coffee Production.
| Parameter | Specification | ||
|---|---|---|---|
| Output | 80–400 capsules/min (configurable) | ||
| Capsule Compatibility | Nespresso®-style | ESE pods | Custom formats |
| Dosing Accuracy | ±0.1g (ground coffee) | ±1% (liquid concentrates) | |
| Gas Flushing | Nitrogen/O2 mix (<1% residual oxygen) | ||
| Sealing Methods | Ultrasonic welding | Induction foil | Heat-seal film |
| Type | Throughput | Format Flexibility |
|---|---|---|
| Rotary Monoblocs | 80–120 capsules/min | 12-32 stations (1-4 rows) |
| Linear Systems | 200–400 capsules/min | 1-8 parallel lanes |
| Semi-Auto Stations | 20–50 capsules/min | Ideal for R&D/pilot batches |
Industrial-grade rotary and linear machines for nitrogen-flushed freshness and hermetic sealing.
| Type | Throughput | Best For |
|---|---|---|
| Rotary Monoblocs | 80–120 capsules/min | Artisan roasters & mid-scale ops |
| Linear Systems | 200–400 capsules/min | Commercial production lines |
| Benchtop Units | 20–50 capsules/min | R&D & small-batch trials |
Precision Auger Dosers
1-4 independent units with vibration-compensated weighing
Micro-grind compatibility (50-500µm particle size)
Freshness Preservation
Oxygen sensors with <0.5% O₂ residual guarantee
Moisture-controlled chambers (<2% RH)
Platinum Sealing System
0.02mm foil integrity testing
Peel-strength adjustment (5-50N)
Startup Solution
- Semi-auto auger filler ($8K-$15K)
- Benchtop foil sealer ($4K-$7K)
- Output: 50 capsules/min
Full Automation
- Integrated monobloc with:
• Auto capsule elevator
• Coffee screw feeder
• AI checkweigher
- Output: 400 capsules/min
Freshness Preservation
Nitrogen flushing with <0.5% O₂ residual
Moisture-controlled filling chambers (RH <2%)
Format Flexibility
Quick-change nests for 50+ capsule types
Tool-free adjustment in <5 min
Smart Operation
Recipe memory for 100+ blends
IIoT connectivity (OPC UA/MQTT)
Hygiene Focus
FDA-grade stainless steel (AISI 316L)
No dead zones | CIP capability
Yield Optimization
99.8% fill accuracy → <0.2% product waste
Scalable Automation
Integrates with:
Grinding systems
Roasting line conveyors
Case packing robots
Global Compliance
CE | UL | GOST-R | HALAL | ECOCERT
Rapid Changeover
<5 min format adjustment (50+ capsule types)
Minimal Waste
0.2% product loss with closed-loop dosing
Hygienic Design
FDA-grade 316L stainless | No dead zones | CIP-ready
Industrial Coffee Capsule Production Systems.
| Market | Special Features |
|---|---|
| SE Asia | Tropicalized electronics (90% RH) |
| Africa | Voltage stabilizers (170–500V) |
| Middle East | IP66 dust-proofing |
| Latin America | Spanish/Portuguese HMI |
- Feeding Systems:
• Capsule elevators with orientation correction
• Coffee screw conveyors (5+ hour autonomy)
- Quality Control:
• AI vision inspection (defect detection)
• Checkweighers ±0.05g
- Downstream Integration:
• Label applicators
• Cartoners
• Robotic case packers
▸ For Quality-Driven Roasters:
• SCA-compliant dosing protocols
• 36-month shelf life guarantee
▸ For Efficient Operations:
• 5-min format changeovers
• <3% downtime (IIoT predictive maintenance)
▸ For Global Markets:
• Tropicalized/dust-proof versions
• Local compliance packages
• Compliance packages for 30+ countries
• Local service hubs in target regions
| Feature | Semi-Auto System | Full Automation |
|---|---|---|
| Investment | $12K–$20K USD | $150K–$400K USD |
| Output | 50 capsules/min | 400 capsules/min |
| Footprint | 1.2m² | 15–25m² |
| Labor | 1 operator | Unmanned operation |
| Best For | Micro-roasters, R&D | Private label production |
