End-to-End Packaging Automation: From Bagging to Palletizing
Modular Production Line Configurations.
High-Speed Integrated Bagging Systems.
LOCUS ROBOTICS delivers integrated packaging systems combining:
Dosing Systems: Precision fillers (piston/auger/gravimetric)
Sealing Stations: Heat induction, ultrasonic, vacuum sealing
Inspection Modules: Vision systems, checkweighers, leak detectors
Labeling & Coding: Variable data printing, tamper-evident labeling
Bag Forming-Sealing: Vertical (VFFS) / Horizontal (HFFS) machines
Product Handling: Screw feeders, bucket elevators, robotic pick-and-place
Secondary Packaging: Automated case packers, carton sealers
Palletizing: Robotic palletizing systems
Unified control via ICS-8000 PLC with OPC-UA connectivity.
Engineered for high-volume operations (>40,000 bags/hour) across food, pharma, and chemical industries.
| Industry | Typical Integration | Output |
|---|---|---|
| Pharmaceuticals | Vial filler → Steam sterilizer → Capper → Labeler | 100 units/min |
| Food Powders | Auger filler → Flow-wrapper → Checkweigher → Case packer | 120 packs/min |
| Cosmetics | Piston filler → Screw capper → Sleeve labeler → Shrink bundler | 80 units/min |
| Chemicals | Drum filler → Nitrogen purger → Lid sealer → Palletizer | 40 drums/hour |
| Bag Type | Key Applications |
|---|---|
| 3/4/5-Seam Sachets | Coffee, cosmetics, pharmaceuticals |
| Stick Packs | Condiments, supplements, OTC meds |
| Doy-Style Stand-Up Pouches | Pet food, detergents, liquid products |
| Flow-Wrap Packs | Bakery, medical devices, bars |
| Zip-Lock Bags | Frozen foods, hardware components |
| Tea Bags (Pyramid/Flat) | Specialty teas, herbal infusions |
Industry-Specific Turnkey Solutions.
Typical Integration:
Key Components:
Infeed Systems:
Screw conveyors
Bucket elevators
Vibratory feeders
Bagging Machines:
Vertical Form-Fill-Seal (VFFS)
Horizontal Flow-Wrappers
Quality Control:
Checkweighers ±0.1g accuracy
Vision inspection systems
Conveyance:
Belt conveyors
Roller conveyors
Spiral elevators
Case Packing:
Robotic pick-and-place (vacuum grippers)
Auto-bottom carton formers
Palletizing:
Layer-forming robots
Slip-sheet dispensers
Core Integration Technologies.
- MODULAR ARCHITECTURE: Add/replace modules in <4 hours
- UNIFIED CONTROL: Single HMI with recipe management (500+ formulas)
- DATA TRACEABILITY: OPC-UA/MQTT for IIoT 4.0 integration
- QUICK CHANGEOVER: Tool-free format adjustments (30-90 sec)
- MATERIAL HANDLING: Gentle product transfer with servo belts
| Region | Customization | Certifications |
|---|---|---|
| Middle East | Sand-proof enclosures, 55°C operation | Halal, GCC Standards |
| Southeast Asia | Humidity-resistant electronics (>90% RH) | GMP, ISO 22000 |
| Africa | Voltage stabilizers (170-270V) | SONCAP, SABS |
| Latin America | Spanish/Portuguese HMI, 60Hz compatibility | ANVISA, INVIMA |
Global Compliance & Customization.
| Parameter | Specification |
|---|---|
| Throughput | >40,000 bags/hour (multi-line) |
| Bag Size Range | 10ml — 20L capacity |
| Filling Accuracy | ±0.5% (volumetric), ±0.1g (gravimetric) |
| Palletizing Capacity | 1,500 cases/hour |
| Power Requirements | 380-480V/50-60Hz + voltage stabilizers |
Customizable Line Configurations.
| Parameter | Specification |
|---|---|
| Throughput | 50-200 packs/min (config-dependent) |
| Changeover Time | <5 min between similar formats |
| Accuracy | ±0.5% filling, ±1g weighing |
| Connectivity | OPC-UA, Modbus TCP, JSON API |
| Power | 380-480V/50-60Hz (110V option) |
| Sector | Typical Products | Special Features |
|---|---|---|
| Pharmaceuticals | Sachets, stick packs, medical devices | GMP-compliant, cleanroom-ready |
| Food & Beverage | Coffee, spices, snack bars | Food-grade materials, CIP systems |
| Chemicals | Detergents, lubricants, agrochemicals | ATEX-certified, corrosion-proof |
| Cosmetics | Creams, serums, masks | Glove-friendly design, IP65 seals |
+ 30% faster integration vs. competitors
+ Single-source warranty coverage
+ Hybrid dosing (liquid/powder on same line)
+ Localized spare parts in 8 hubs globally
- Typical competitor limitations
Core Packaging Technologies.
+ 70% labor reduction vs manual operations
+ 25% increased line efficiency
+ <12 month payback period
+ 99.2% operational uptime guarantee
✓ Single-Source Integration: Unified control system (ICS-8000 PLC)
✓ Hybrid Format Flexibility: Switch between sachet/doypack/stickpack in <10 min
✓ Space Optimization: 30% smaller footprint vs. European competitors
✓ Global Readiness: Voltage stabilizers (170-480V), multi-language HMIs
