Niche Flowmeter Filling&Capping Systems for Demanding Applications
12-nozzle linear flowmeter filling chemicals.
GMP flowmeter filling ophthalmic solutions.
Volumetric & Mass Flow Technology
For unbeatable accuracy across viscosity ranges
Precision Flowmeter Technology: Underutilized Excellence
For applications where conventional fillers fall short
How Flowmeters Outperform Alternatives:
A[Product] --> B[Flow Sensor]
B --> C[Real-Time Measurement]
C --> D[±0.5% Accuracy]
D --> E[Closed-Loop Control]
A[Abrasive Chemicals] --> B[Flowmeter]
C[Temperature-Variable Viscosity] --> B
D[High-Speed Continuous Filling] --> B
E[Cost-Effective Accuracy] --> B
Engineering Configurations
| Format | Nozzle Count | Layout | Throughput |
| Rotary | 2-6 nozzles | Turret starwheel | Up to 12K BPH |
| Linear | 7-12 nozzles | Infeed conveyor | Up to 18K BPH |
| Hybrid | 12+ nozzles | Dual-track system | 24K BPH |
Industry-Specific Solutions
Household Chemicals
— Products: Bleach, detergents, cleaners
— Special Features: ATEX compliance, Viton® seals
— Capping: Child-resistant closures
Industrial Chemicals
— Products: Solvents, adhesives, lubricants
— Special Features: Explosion-proof motors
— Capping: UN-certified safety caps
Cosmetics
— Products: Hair dyes, nail polish remover
— Special Features: Transparent product path
— Capping: Spray triggers
Food Processing
— Products: Cooking oils, syrups
— Special Features: EHEDG-certified design
— Capping: Tamper-evident ROPP
Flowmeter Technology Comparison
| Type | Accuracy | Viscosity Range | Best For |
| Turbine | ±0.5% | 1-200 cP | Low-cost chemicals |
| Positive Displacement | ±0.25% | 10-10,000 cP | High-value oils |
| Coriolis | ±0.1% | 1-20,000 cP | Custody transfer |
Integrated Labeling Solutions
A[Labeling Options] —> B[Self-Adhesive]
A —> C[Sleeve Labels]
B —> D1[Wrap-Around]
B —> D2[Front/Back]
B —> D3[Cap & Bottom]
C —> E1[Steam Tunnel]
C —> E2[Thermal Shrink]
Key Benefits:
| Feature | Flowmeter | Gravity | Piston |
|---|---|---|---|
| Accuracy | ±0.5% | ±1.5% | ±0.8% |
| Viscosity Range | 1-20,000 cP | 1-500 cP | 500-50,000 cP |
| CIP Cleaning | <15 min | 20 min | 45 min |
| Particulate Handling | ✅ 3mm particles | ✅ Unlimited | ❌ Limited |
Coriolis mass flow technology meets USP <41> weight variation requirements:
Real-time density compensation
Material certificates per EN 10204 3.1
IQ/OQ validation packages included
ATEX Category 1 Zone 1 certification
Conductive grounding (<10⁶ Ω)
Solvent-compatible Viton® seals
Explosion-proof control cabinets
EHEDG-certified cleanability
Product recovery system (99.5% efficiency)
All-metal detection compatibility
NSF/3-A sanitary options
| Feature | LOCUS Flowmeter | Competitor Systems |
|---|---|---|
| Viscosity Handling | 20,000 cP range | 5,000 cP max |
| Temperature Compensation | Automatic density adjustment | Manual calibration |
| Data Integrity | Batch reporting + audit trails | Basic counters |
| Changeover | Tool-less <10 min | 30+ min |
| Parameter | Flowmeter | Piston | Peristaltic |
|---|---|---|---|
| Accuracy | ±0.5% | ±0.8% | ±1.5% |
| Maintenance | $200/year | $1,500/year | $800/year |
| Particulate Size | 3mm max | 0.5mm max | 1mm max |
| CIP Time | 15 min | 45 min | 30 min |
| Parameter | Rotary System | Linear System |
|---|---|---|
| Max Flow Rate | 80 L/min | 150 L/min |
| Viscosity | 1-15,000 cP | 1-20,000 cP |
| Particle Size | 2mm max | 3mm max |
| Power | 5.5 kW | 8.2 kW |
| Footprint | 2.8m x 3.2m | 4.5m x 2.1m |
| Parameter | Value |
|---|---|
| Max Flow Rate | 150 L/min |
| Temperature Range | -10°C to 150°C |
| Pipe Sizes | 1/4″ to 2″ Tri-Clamp |
| Repeatability | ±0.2% |
| Outputs | 4-20mA, Modbus TCP/IP |
Flowmeters uniquely handle abrasive industrial cleaners where piston fillers fail:
No sliding seals to wear out
ATEX/IECEx options for solvents
Full product visibility for QC
Temperature-compensated dosing (±0.2% at 15K BPH)
Automatic viscosity adjustment
Continuous flow measurement
Vibratory cap orienters: 100-150 caps/min
Bottle unscramblers for random orientation
Sleeve labelers with steam tunnels
Vision inspection systems
Technical Specifications
| Parameter | Standard | Pharma Grade |
| Flowmeter Type | Coriolis/Volumetric | Coriolis Mass Flow |
| Accuracy | ±0.5% | ±0.25% |
| Viscosity Range | 1-20,000 cP | 1-10,000 cP |
| Throughput | 3,000-15,000 BPH | 2,000-8,000 BPH |
| Materials | 316L SS, PTFE | 316L EP, USP Class VI |
| Data Logging | Basic PLC | 21 CFR Part 11 |
Industry-Specific Configurations
Food & Beverage
— Products: Honey, syrups, cooking oils
— Capping: Tamper-evident ROPP caps
— Feature: Automatic viscosity compensation
Cosmetics
— Products: Serums, silicone oils, hair care
— Capping: Dropper inserts + screw caps
— Certification: ISO 22716 GMP
Chemicals
— Products: Solvents, lubricants, adhesives
— Capping: UN-certified safety closures
— Safety: ATEX/IECEx options
Pharmaceuticals
— Products: Ophthalmic solutions, tinctures
— Capping: Flip-off seals
— Validation: Full IQ/OQ/PQ support
Flowmeter Technology Comparison
| Type | Principle | Accuracy | Best For |
| Coriolis | Mass measurement | ±0.1% | High-value products, dosing by weight |
| Volumetric | Positive displacement | ±0.5% | Oils, syrups, cost-sensitive apps |
| Thermal Mass | Heat transfer | ±1% | Solvents, gases |
Integrated Capabilities
A[Flowmeter Filling] —> B[Torque Capping]
B —> C[360° Labeling]
C —> D[Vision Inspection]
D —> E[Track & Trace]
| Application | Benefit |
|---|---|
| Bleach filling | Chlorine-resistant materials |
| Adhesive packaging | No dripping after cutoff |
| Cooking oils | Custody transfer accuracy |
| Industrial lubricants | High-viscosity performance |
Rotary flowmeter turret bleach filling.
Integrated flow capping labeling system.
Coriolis flow sensor high viscosity.
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to optimize your dosing process?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
