Description

Automatic Powder Filling and Capping Line with Screw Auger Dosator for Various Bulk Products

The LP-200 automatic powder filling and capping line is a state-of-the-art solution for handling supplements, sterile powders, and granular products. It combines a precision screw dosator system with automated capping to ensure accurate fill volumes (e.g., ±1–2% accuracy) and tamper-evident seals. The machine is constructed with GMP-compliant materials (SS304/SS316 stainless steel) and features a hygienic design for easy cleaning and sterilization. Its modular design allows integration with existing packaging lines, including labeling and cartoning systems, making it ideal for high-volume production in regulated industries.

Technical Excellence:

• Screw Dosator System: Ensures precise filling of powders and granules with minimal waste (±1–2% accuracy).

• Automatic Capping: Applies screw caps, snap caps, or other closures with consistent torque control.

• GMP Compliance: Constructed with SS304/SS316 stainless steel for hygienic and sterile applications.

• High-Speed Operation: Achieves up to 120 containers/minute, depending on container size and product characteristics.

• Quick Changeover: Tool-less adjustments for different container sizes (e.g., vials, jars) and fill volumes.

• User-Friendly Interface: PLC control with touch-screen HMI for easy operation and monitoring.

Key Industries & Applications:

• Pharmaceuticals: Sterile powders, antibiotics, and medicinal supplements in vials.

• Nutraceuticals: Protein powders, vitamins, and dietary supplements in jars or bottles.

• Cosmetics: Powder-based products like eyeshadows, face powders, and loose pigments.

• Food Industry: Spices, instant drink mixes, and powdered additives.

Advanced Features:

• IoT Connectivity: Compatible with Industry 4.0 for real-time data tracking and predictive maintenance.

• Vision Inspection: Integrated cameras detect fill level errors or cap misalignments.

• Dust Extraction System: Minimizes airborne particles during filling for operator safety and product integrity.

• Multi-Language Support: HMI available in English, Spanish, Arabic, etc., for global markets.

Key Features

• Precision Filling: Screw dosator achieves ±1–2% accuracy for powders and granules.

• Automatic Capping: Handles screw caps, snap caps, and other closures with torque control.

• GMP-Compliant Design: SS304/SS316 stainless steel construction for easy sterilization.

• High Speed: Up to 120 containers/minute for efficient production.

• Quick Changeover: Adjustable for various container sizes (e.g., 5mL to 1000mL).

• User-Friendly Controls: PLC with touch-screen HMI for intuitive operation.

• Dust Control: Integrated extraction system maintains a clean environment.

The automatic filling and capping line represents a complete packaging solution for various bulk products, combining precision dosing with efficient container handling. The system integrates three main components: a linear screw dosator for accurate product measurement, an automatic capping station with cap orienter, and a linear labeling system for final product identification.

Technical Features:

• Linear Screw Dosator: Provides precise volumetric filling with accuracy up to ±1% depending on product characteristics

• Automatic Capping System: Handles various cap types with integrated cap orientation and torque control

• Labeling Module: Applies labels with precision placement and secure adhesion

• Flexible Container Handling: Accommodates both small vials and large jars from 10ml to 1000ml capacity

• GMP-compliant Design: Constructed with SS304/SS316 stainless steel for pharmaceutical applications

• Quick Changeover: Tool-less adjustments for different container sizes and products

• User-friendly Interface: PLC control with touch-screen HMI for easy operation

Operation Process:

1. Empty containers are fed into the system via conveyor

2. Screw dosator accurately measures and fills product into containers

3. Cap orienter positions caps correctly for application

4. Capping station applies and tightens caps with consistent torque

5. Labeling system applies product labels with precise positioning

6. Finished products are discharged for packaging

Technical Specifications:

Applications:

• Pharmaceuticals: Non-sterile medical powders and supplements, Sterile powders, antibiotics.

• Nutraceuticals: Sports nutrition, protein powders, vitamins, and dietary supplements in jars.

• Cosmetics: Scrubs, facial powders, beauty products, Face powders, eyeshadows, and loose pigments.

• Specialty Products: Slimes, hookah tobacco, specialty powders

• Food Industry: Spices, instant drinks, powdered food additives

Regional Adaptation:

• Southeast Asia: humidity resistance and power stability

• European Markets: CE compliance and precision engineering

• North America: FDA compliance and production efficiency

• Middle East: durability and pharmaceutical applications

Why Choose LP-200?

• Accuracy: Screw dosator ensures precise fill volumes, reducing product giveaway.

• Versatility: Handles a wide range of powders, from fine steriles to coarse granules.

• Compliance: Meets international standards for pharmaceuticals and nutraceuticals.

• Efficiency: High-speed operation with minimal downtime for changeovers.

• Support: Global technical support and training available.

The LP-200 automatic powder filling and capping line is designed for precise and sterile filling of supplements, powders, and granular products into vials or jars. Equipped with a screw dosator for high accuracy (±1–2%), it ensures consistent fill volumes and secure capping. Ideal for pharmaceutical, nutraceutical, and cosmetic industries, with optional integration for labeling and packaging.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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