Vision Inspection Systems for Food, Cosmetics & Chemical Production.
Advanced Defect and Contaminant Detection.
Packaging Integrity Verification.
Industry-Specific Inspection Solutions:
- Food Industry: Detecting Foreign Objects in Packaged Goods.
- Cosmetic Containers: Label and Cap Inspection.
- Chemical Drums: Fill Level and Seal Inspection.
Core Technology
LOCUS ROBOTICS specializes in linear tunnel inspection systems for quality control of liquid-filled containers in food and beverage production. Our solutions detect foreign materials and packaging defects in real-time across high-speed bottling lines.
Core Capabilities
LocusPack supplies integrated vision inspection systems and precision checkweighers designed for pharmaceutical, food, cosmetic, and chemical production lines. Our systems guarantee 100% container integrity verification and compliance with global quality standards.
| System Type | Critical Checks | Industry Application |
|---|---|---|
| 1. Vision Inspection | Label presence/position ∙ Print quality ∙ Cap seal integrity ∙ Fill level | Pharma vials ∙ Cosmetic tubes |
| 2. Checkweighers | Underfill/overfill detection ∙ Component counting | Food pouches ∙ Chemical containers |
| 3. Metal Detection | Ferrous/non-ferrous contaminants | Powder products ∙ Raw materials |
| 4. Leak Testers | Vacuum decay ∙ Pressure hold tests | Beverage bottles ∙ Aerosol cans |
| 5. Barcode Verifiers | 1D/2D code readability ∙ Serialization | Track-and-trace compliance |
Technical Specifications
Accuracy: ±0.01g (checkweighers) / ±0.1mm (vision)
Speed: Up to 800 UPM (units per minute)
Compliance: FDA 21 CFR Part 11 ∙ EU Annex 11 ∙ HACCP ∙ ISO 9001
Environmental: IP69K-rated for washdown areas
Key Inspection Parameters
Glass shards, dust particles, and organic matter
«Black spot» defects in dark glass (beer bottles)
Fill level anomalies
Cap presence and seal integrity
| Parameter | Specification |
|---|---|
| Throughput Capacity | 1,000 — 30,000 BPH (bottles/hour) |
| Container Compatibility | Glass/PET bottles ∙ Aluminum cans |
| Detection Accuracy | ≥99.7% for ≥0.3mm contaminants |
| Lighting Technology | Multi-spectral LED strobes |
| Rejection System | Pneumatic pusher or belt diverter |
Industry-Specific Configurations
Carbonated Beverages: Pressure-resistant designs
Alcoholic Spirits: ATEX-compliant models
Dairy/Yogurt: CIP-compatible stainless steel
GMP-Compliant Quality Control Systems for Packaging Integrity.
Operational Benefits
✅ 99.95% Detection Rate: AI-powered defect recognition
✅ Zero False Rejects: Dual-camera validation technology
✅ Automated Reporting: Cloud-based OEE tracking
✅ Quick Changeover: Container-specific presets in <60s
Food Processing:
All-stainless construction ∙ USDA-approved materials
Product contact: 316L SS ∙ FDA-grade belts
Pharmaceuticals:
GMP audit trails ∙ Annex 11 compliance
Cleanroom-compatible (ISO Class 5-8)
Chemicals/Cosmetics:
Explosion-proof options (ATEX Zone 1)
Chemical-resistant vision housings
Seamless Connectivity: PROFINET ∙ Ethernet/IP ∙ OPC-UA
Reject Systems: Pneumatic pushers ∙ Drop-trap doors
Line Synchronization: Encoder-driven with <2ms latency
Our tunnel systems seamlessly integrate with:
Filling Monoblocs: Liquid filling + capping
Tri-blocs: Rinsing → Filling → Capping for:
Beer/energy drinks (aluminum cans)
Vodka/spirits (glass bottles)
Hot-fill juices (PP containers)
Dairy products (yogurt drinks)
Carbonated Beverage Lines: Soda water, tonics
Spirit Bottling Systems: Whiskey, brandy, liqueurs
✅ Dark Glass Optimization: Proprietary imaging for opaque bottles
✅ Zero Line Stoppage: <5ms rejection response time
✅ Hygienic Design: IP69K-rated ∙ FDA-compliant materials
✅ AI-Driven Defect Library: Continuous learning algorithm
Why Tunnel vs. Rotary?
| Tunnel Systems | Rotary Systems |
|---|---|
| Ideal for diverse container sizes | Limited format flexibility |
| Lower maintenance | Complex mechanical components |
| Easier integration | Requires precise indexing |
| Preferred for beverages | Common in pharma |
Advanced Contaminant Detection for Bottled Beverages & Spirits.
Optimize your packing line with precision inspection technology:
📧 Email: mail@locuspack.com
📞 Toll-Free: +7 927 056-19-99 (Toll-free)
🌐 Technical Dossier: locusrobotics.com/beverage-inspection
