100% Defect Detection in Pharm Vials, Ampoules & Syringes.
360° Container & Label Inspection
Pharma Vial Integrity Verification
| Inspection Type | Detection Parameters | Target Applications |
|---|---|---|
| Container Integrity | Glass defects ∙ Cap presence/seal ∙ Fill level | Pharma vials ∙ Beverage bottles |
| Label Verification | Position accuracy ∙ Print quality ∙ Barcode OCR | Cosmetic tubes ∙ Chemical drums |
| Contaminant Detection | Foreign particles ∙ Glass shards ∙ Metal flakes | Food jars ∙ Liquid products |
| Seal Inspection | Leak paths ∙ Wrinkle detection ∙ Tamper evidence | Blister packs ∙ Medical pouches |
Technical Specifications
Resolution: 5MP-25MP cameras with 10-100μm precision
Lighting: Multi-spectral LED (UV to NIR)
Speed: 200-1,200 UPM (model-dependent)
Compliance: FDA 21 CFR Part 11 ∙ GAMP5 ∙ ISO 2859-1
Critical Inspection Parameters
Foreign particles (glass, metal, fibers ≥50μm)
«Black specs» in dark glass containers
Fill level deviations (±1%)
Seal integrity (crimp defects, leakage paths)
Container defects (cracks, scratches)
| Parameter | Specification |
|---|---|
| Container Compatibility | Vials (2R-50R), Penicillin/Insulin vials, BKZ bottles (50-500ml), Ampoules, Syringes |
| Throughput | Up to 30,000 UPH (model-dependent) |
| Detection Accuracy | 99.95% for ≥50μm particles |
| Vision System | 6-12 high-res cameras with dark-field illumination |
| Compliance | FDA 21 CFR Part 11 ∙ EU GMP Annex 1 ∙ ISO 14644 |
1. Standalone Units
Benchtop models for R&D
Floor-mounted for production lines
2. Inline Systems
Rotary indexers for vials/ampoules
Linear conveyors for bottles/cartons
3. Hybrid Configurations
Vision + checkweigher combos
Integrated metal detection
4. Rejection Mechanisms
Pneumatic pushers
Robotic pick-and-place
Reject lanes
AI-Powered Defect Detection Across Food, Pharma & Chemical Production.
Vial Types
• Penicillin: 10ml ∙ 20ml
• Insulin: FI-5
• Blood substitutes: BKZ 50ml/100ml/250ml/450ml/500ml
• Standard: 2R ∙ 5R ∙ 10R ∙ 20R ∙ 50R
✅ AI-Powered Defect Library: Self-learning algorithms
✅ Hygienic Designs: IP69K-rated ∙ EHEDG-compliant
✅ Zero Format Changeover: Auto-adjusting optics
✅ Cloud Reporting: Real-time OEE dashboards
Detection Accuracy
| Contaminant Type | Minimum Detectable Size |
|---|---|
| Glass fragments | ≥0.3mm |
| Metal particles | ≥0.4mm |
| Organic matter | ≥0.5mm |
Beverage bottling monoblocs
Aseptic filling lines
Tube filling & sealing machines
Blister packaging systems
IBC/container filling stations
✅ Self-Learning AI: Adapts to product viscosity/opacity
✅ Quick Changeover: <15min format transitions
✅ CIP/SIP Compatibility: Validated for cleanroom use
✅ Zero Contamination Risk: Isolated rejection paths
Rejection Mechanisms
Pneumatic pushers
Robotic pick-and-place
Divert lanes with containment
Supported Downstream Equipment
Vial labelers (linear/rotary)
Ampoule labeling stations
Blister packaging machines
Case packers
Optimize your packing line with precision inspection technology:
📧 Email: mail@locuspack.com
📞 Toll-Free: +7 927 056-19-99 (Toll-free)
🌐 Technical Dossier: locusrobotics.com/pharm-inspection
