Low-Maintenance Transport for Boxes, Spiked Bottles & Industrial Containers.
Engineered for robust product transport where belt/modular conveyors reach limits:
✅ Reduced Maintenance — 90% fewer wear parts vs. belt systems, Sealed bearings with 50,000+ hour L10 life
✅ High-Load Capability — Up to 2,500 kg/m capacity
✅ Custom Configurations — Client-driven designs for specific containers
✅ Durability Focus — Minimal consumables, maximum uptime
✅ Zero Back Pressure — Ideal for accumulation zones
✅ Harsh Environment Ready — IP69K washdown • Corrosion-resistant options
| Parameter | Standard | Heavy-Duty | Sanitary Grade |
|---|---|---|---|
| Roller Diameter | 50mm | 89mm | 60mm |
| Material | Zinc-plated steel | Stainless steel 304 | 316L electropolished |
| Load Capacity | 150 kg/roller | 450 kg/roller | 250 kg/roller |
| Pitch | 75-150mm | 50-100mm | 100mm |
| Certifications | CE | — | FDA • EHEDG • 3-A |
Gravity Systems
Decline angles: 3°-7° • Box forming stations • Case sealing transfer
Powered Systems
Bag-in-Box integration • Case packer interfaces • Tote handling
Custom Geometry
Straight • Curved (30°-180°) • Serpentine • Multi-lane
| Feature | Gravity Rollers | Powered Rollers |
|---|---|---|
| Drive Mechanism | Slope-driven | Motorized rollers • Belt-driven |
| Primary Use | End-of-line • Empty boxes • Sealed cases | Active conveying • Filled containers • System integration |
| Applications | Box formers • Case sealers • Palletizing zones | VFFS bag transfer • Case packer feed • Inspection lines |
| Energy Use | Zero power | 24V DC efficiency |
| Conveyor Type | Maintenance Pain Points | Roller Solution |
|---|---|---|
| Modular Belt | Belt replacement • Sprocket changes • Guide rail wear | No belts • No sprockets • Solid-roller design |
| Belt Conveyor | Belt tensioning • Edge damage • Tracking issues | Zero belts • Permanent alignment • No stretching |
| Chain Conveyor | Lubrication • Pin replacement • Sprocket wear | Sealed bearings • 50,000+ hour L10 life |
Beverage & Liquids
Spiked bottle handling • Keg transport • Filled container lines
Logistics & Warehousing
Case palletizing • Tote sorting • Order consolidation
Industrial Packaging
Bucket filling lines • IBC tote handling • Drum operations
1. Gravity Roller Conveyors
Decline angles: 3°-7° • Zero energy consumption
Applications: Case packing • Order consolidation
2. Powered Roller Conveyors
Drive types: Belt • Chain • Motorized rollers (24V DC)
Speed control: 1-30 m/min • Servo indexing
3. Specialty Systems
Accumulation: Zero-pressure • Metered release
Transfer: Pop-up • 90° turntables • Lane diverters
Incline/Decline: Up to 15° with guard rails
| Sector | Application | Critical Features |
|---|---|---|
| Beverage | Can/bottle lines | V-guide rollers • Drop-in replacements |
| Logistics | Parcel sorting | 24V MDR • Barcode tunnel integration |
| Automotive | Tier 1 parts | E-coating resistance • 1000kg+ capacity |
| Pharma | Tote handling | GMP-compliant • Cleanroom-rated |
✓ Seamless Interfaces — Direct integration with:
Palletizers • Stretch wrappers • AS/RS systems
✓ Modular Design — Bolt-together sections for rapid reconfiguration
✓ Smart Control — IoT-enabled rollers with:
Jam detection • Predictive maintenance • Energy monitoring
✓ 70% lower maintenance costs vs. belt systems
✓ Rapid ROI — <12 month payback period
✓ Harsh-environment ready — IP69K washdown • Stainless steel options
✓ Smart monitoring — IoT-enabled bearing health sensors
| Feature | Standard Rollers | Locus-Robotics |
|---|---|---|
| Bearing Life | 10,000-20,000 hrs | 50,000+ hrs L10 |
| Corrosion Resistance | Salt spray 500h | 1,000h+ (ISO 9227) |
| Sanitary Design | Basic washdown | EHEDG-certified |
| Control Integration | Basic sensors | Industry 4.0 ready |
Filling monoblocks • Capping stations
Vertical form-fill-seal (VFFS) exits
Case packers • Palletizers
Inspection machines • Labeling systems
Bag-in-Box equipment
For beverage can lines: Recommend our V-guided rollers with quick-release ends — reduces changeover time by 60% vs. traditional systems.
For drum/bucket lines: Specify our 89mm diameter rollers with tapered ends — handles 400kg/roller with zero belt maintenance.
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
