Industrial Checkweighers & Vision Inspection for GMP-Compliant Production.
High-Speed Checkweighers
Accuracy: ±0.1g to ±70g
Throughput: 10-800 packages/minute
Features: Automatic rejection, statistical process control (SPC), OEE monitoring
Vision Inspection Systems
Capabilities:
Label presence/position verification
Fill level detection (meniscus control)
Cap alignment and tamper-evident seal checks
Camera Resolution: Up to 29 MP with AI defect recognition
X-Ray Contaminant Detection
Detectables: Metals, glass, stones, bone fragments
Sensitivity: 0.3mm Fe equivalent
Applications: Meat, dairy, ready-to-eat foods
Metal Detectors
Frequency Range: 50 kHz — 900 kHz
IP Ratings: IP69K for washdown environments
Compliance: HACCP, FDA, EU 1935/2004
| Parameter | Entry-Level | Production-Grade | Pharmaceutical |
|---|---|---|---|
| Accuracy | ±1g | ±0.2g | ±0.05g |
| Max Speed | 150 pkgs/min | 300 pkgs/min | 600 pkgs/min |
| Data Logging | Basic CSV export | SQL integration | 21 CFR Part 11 compliant |
| Rejection Type | Pneumatic arm | Divert conveyor | Isolated sterile zone |
| System | Function | Rejection Criteria | Precision |
|---|---|---|---|
| Checkweighers | Continuous weight verification | Under/overweight units | ±0.01g (pharma-grade) |
| Vision Inspection | Automated visual analysis | Foreign particles, label defects, seal integrity | 0.1mm defect detection |
| Hybrid Systems | Combined weight + visual control | Comprehensive quality failures | Dual-parameter rejection |
Pharma/Veterinary:
Vial fill height inspection
Cap presence verification
Serialization compliance (Track & Trace)
Vial/ampoule inspection
GMP documentation package
21 CFR Part 11 data logging
Food/Beverage:
Foreign object detection
Portion control weighing
Label date/code validation
Chemicals:
Corrosive-resistant sensors
ATEX-rated explosion proof models
Drum/IBC net weight verification
Corrosion-resistant housings
ATEX-certified models
Drum/IBC weight verification
Cosmetics:
Luxury packaging defect detection
Fill volume consistency control
Black speck detection
Fill level verification
Tamper-evident seal checks
Key Features:
Plug-and-Play with Locus filling lines via OPC-UA
Modular Design: Add/remove inspection stations
Industry 4.0 Ready: Real-time data to ERP systems (SAP, Rockwell)
Key Components:
Checkweighers: Load cells + conveyor platform + pneumatic pusher
Vision Systems: 29MP cameras + AI algorithms + LED strobe lighting
Rejection: Non-stop operation at 600 PPM
Our AI-powered vision systems detect sub-0.1mm defects with 99.97% accuracy — reducing recalls by up to 85%. All systems include:
Auto-Calibration: Weight/vision self-adjustment
Multi-Lane Support: Up to 8 parallel lines
Sanitary Design: EHEDG-certified surfaces
Global Certifications: CE, NRTL, GOST-R»*
Typical Installation Points:
Vision Systems: Post-capping → Pre-labeling
Checkweighers: Primary packaging → Secondary packaging
Pharma Lines: Integrated with monoblocks/tri-blocks
Our Value-Add:
«We don’t just install — we fully integrate systems for your:
Container types (vials → drums)
Line speeds (50-600 PPM)
Compliance needs (GMP, HACCP, ISO)»*
Quality: 99.97% defect capture rate
Cost Savings: 20-75% QC labor reduction
Compliance: Automated audit trails
OEE: Real-time SPC dashboards
