Intelligent Accumulation Conveyor Systems for handling Bottle&Vial
Throughput Optimization Technologies for Filling&Capping Machines.
Precision Container Buffering for Continuous Bottling Lines.
Locus-Robotics engineers specialized accumulation conveyors that synchronize container flow between filling, capping, and packaging stages, and also that automate empty container feeding at line entry points, replacing manual loading with efficient, high-throughput systems. . Engineered for food, chemical, cosmetic, and pharmaceutical industries, our conveyors eliminate bottlenecks while boosting productivity by 35% while protecting fragile bottles through zero-pressure accumulation technology.
| Parameter | Standard Range | Custom Options |
|---|---|---|
| Length | 1-10 m | Up to 30 m |
| Lane Width | 150-600 mm | Multi-lane configurations |
| Speed | 5-30 m/min | Servo-controlled |
| Load Capacity | 30-100 kg/m² | Heavy-duty 200 kg/m² |
| Drive System | Decentralized motors | Centralized AS-Interface |
| Control | PLC/HMI with OPC-UA | IoT-enabled monitoring |
| Material | FDA-grade PU/PP belts | 316SS for chemicals |
Zero-Pressure Accumulation
1. Photoelectric Sensors: Detect container position
2. Zoned Control: Independent motorized sections
3. Gentle Handling: Belt stops when downstream is blocked
4. Auto-Restart: Resumes flow when clearance detected
Critical Components:
- Retractable nose-overs for seamless transfer
- Tool-less lane width adjustment
- Impact-absorbing side guides
- Sanitary quick-release mechanisms
Zoned control prevents container collisions during line stoppages.
Patented batch separation technology ensures precise container grouping.
1. Bulk Loading: Operator deposits empty containers onto conveyor
2. Automatic Alignment: Containers organize into multi-lane queues
3. Batch Separation: Diverting paddle isolates predefined container groups
4. Transfer: Batch moves to main line infeed conveyor
5. Continuous Cycling: System repeats every 15-120 seconds (operator replenishes as needed)
| Parameter | Standard Model | Heavy-Duty Model |
|---|---|---|
| Throughput | 3,000 containers/h | 6,000 containers/h |
| Container Types | Vials, PET bottles | Jerrycans, drums |
| Max Container Size | Ø80mm × 300mm H | Ø300mm × 500mm H |
| Conveyor Width | 300-800 mm (adjustable) | 600-1200 mm |
| Drive System | Servo-controlled | Industrial gearmotor |
| Control Interface | Touchscreen HMI | IoT-enabled PLC |
| Material | FDA-grade PU/PP belts | 316SS chain tracks |
| Industry | Typical Implementation | Performance Gain |
|---|---|---|
| Beverages | Glass bottle soda lines | 5,000 bottles/h |
| Chemicals | Automotive fluid jerrican filling | 300 units/h |
| Pharmaceuticals | Vial filling monoblocks | GMP-compliant models |
| Cosmetics | Lotion bottle tri-blocks | 25% faster changeover |
| Feature | Benefit | Technical Superiority |
|---|---|---|
| Tool-Less Adjustment | <2 min format change | 5x faster than competitors |
| Zero-Pressure Accumulation | Prevents container damage | 0.3% breakage rate |
| Multi-Material Handling | Seamless HDPE↔jerrican transition | Automatic guide adjustment |
| Smart Replenishment Alert | Notifies operator at 20% capacity | Reduces idle time by 90% |
| Industry | Configuration | Special Features |
|---|---|---|
| Pharmaceuticals | 1-3 lane, cleanroom | GMP-compliant, <0.8µm Ra surfaces |
| Beverages | 4-8 lane, high-speed | Drainage channels, CIP capability |
| Chemicals | Corrosion-resistant | ATEX certification, spill containment |
| Cosmetics | Low-noise, low-static | ESD-safe materials, white belts |
| Feature | Locus-Robotics | Standard Conveyors |
|---|---|---|
| Bottleneck Relief | 30 sec recovery time | 2-5 min |
| Container Damage | 0.2% | 3-8% |
| Changeover Time | <5 min (tool-less) | 15-30 min |
| Energy Use | 0.4 kW/m | 0.8-1.2 kW/m |
Seamless Line Synchronization
- Monoblock Interface: Mechanical coupling + OPC-UA control
- Speed Matching: Auto-sync with filling/capping stations
- Modular Expansion: Add sections without re-engineering
- Safety Integration: SIL2-rated emergency stops
Supported Systems:
• Rotary fillers • Linear cappers • Vision inspection • Robotic palletizers
| Model | K-10 (Standard) | K-10V (High-Speed) |
|---|---|---|
| Max Throughput | 2,500 cont./h | 5,000 cont./h |
| Belt Width | 300-600 mm | 400-800 mm |
| Power | 0.5 kW/m | 0.7 kW/m |
| Control | Basic PLC | IoT-enabled HMI |
| Lead Time | 4 weeks | 6 weeks |
Engineered for Challenging Environments
- SE Asia: Humidity-resistant electronics (IP66)
- Africa: Sand-proof bearings & voltage stabilizers (220V-380V-480V)
- Eastern Europe: -25°C cold-start package
- LATAM: Spanish/Portuguese HMI interface
- Corrosive Environments: 316SS construction available
Seamless Line Synchronization
- Monoblock/Triblock Compatibility:
- Rotary rinsing-filling-capping systems
- Linear filling machines
- Control Protocols:
- OPC-UA
- Ethernet/IP
- Profinet
- Mechanical Interfaces:
- Flange mounts for Krones/SIDEL systems
- Magnetic quick-connects
Our K-10 conveyor handles 6,000+ containers/hour with 15-second batch cycles – eliminating manual feeding in high-speed beer canning lines.
✅ 40% Smaller Footprint: Ideal for space-constrained facilities
✅ Higher Throughput: Continuous vs. batch operation
✅ Simpler Maintenance: No rotating parts or alignment mechanisms
✅ Lower OPEX: 35% energy reduction vs. turntable systems
Our K-10 handles 5,000+ bottles/hour with zero label damage — solving the #1 cause of rework in beverage facilities.
Certifications: CE, GMP, ISO 9001, EHEDG
Remote Diagnostics: Real-time monitoring for global clients.
Spare Parts Kits: Region-specific maintenance packages.
Onsite Training: Multilingual technical teams.
Precision Container Handling for Uninterrupted Production.
Food Buffering • Pharmaceutical Compliance.
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
