Customizable vertical and horizontal machines for food, pharma, cosmetics, and industrial applications.
Industrial Pouch Packaging Solutions for Multi-Industry Applications.
| Pouch Style | Vertical Machines | Horizontal Machines | Primary Applications |
|---|---|---|---|
| Doy-Pack® | ✓ | ✓ | Sauces, chemicals |
| Stick Pack | ✓ | ✓ | Powders, supplements |
| Flow-Pack | ✓ | ✓ | Bakery, snacks |
| Quad-Seal | ✓ | ✗ | Coffee, pharmaceuticals |
| Tetra-Pack® | ✗ | ✓ | Beverages, dairy |
| Zip-Lock | ✓ | ✓ | Reusable products |
| Pyramid Tea Bag | ✓ | ✗ | Specialty teas |
| Bulk Bag (1000L+) | ✗ | ✓ | Industrial powders |
| Parameter | Rotary Systems | Linear Systems |
|---|---|---|
| Output | 40-80 bags/min | 60-120 bags/min |
| Pouch Types | Doypack, stand-up, flat | Quad-seal, spouted, zipper |
| Sealing Methods | Ultrasonic, heat, cold | Laser scoring, gas flushing |
| Dosing Accuracy | ±0.5% liquids, ±0.2g solids | ±0.3% liquids, ±0.1g solids |
| Max Viscosity | 50,000 cP | 100,000 cP |
End-to-End Solutions for Stand-Up & Flat Pouch Filling.
Applications: Powders, granules, snacks
Features:
Servo-driven auger fillers
Gas flushing (N₂/CO₂) for extended shelf life
Recoilers for printed film
Applications: Liquids, pastes, particulates
Features:
Robotic pouch handling
In-line nitrogen dosing
Checkweigher integration
Applications: Sauces, chemicals, cosmetics
Features:
Bottom gusset forming
Spout welding
Multi-head piston filling
Automated rotary and linear machines for food, pharma, and chemical products.
Products: Jam, ketchup, honey, spices
Features:
Hot-fill capability (85°C)
Gas flushing (N₂/CO₂) for shelf life extension
USDA/FDA-compliant designs
Products: Shampoos, creams, serums
Features:
Airless dispensing systems
Decorative sealing patterns
ECOCERT-compatible materials
Products: Oral suspensions, powders, supplements
Features:
ISO Class 7 clean zones
21 CFR Part 11 data logging
Wash-down construction
Products: Hardware, chemicals, adhesives
Features:
EX-rated components
Particulate-resistant augers
Heavy-duty zippers
| Sector | Special Features | Compliance | |
|---|---|---|---|
| Food | CIP washdown | Liquid nitrogen freeze tunnel | FDA, ISO 22000 |
| Pharma | Isolator technology | Aseptic filling | GMP, ISO 13485 |
| Chemicals | EX-rated components | Solvent-resistant seals | ATEX, IECEx |
| Cosmetics | Airless dispensing | Decorative sealing | ECOCERT, COSMOS |
Upstream Systems
Screw feeders for continuous powder supply
Liquid product tempering tanks
Quality Control
In-line checkweighers (±0.1g)
Metal detection | X-ray inspection
Downstream
Robotic case packers
Automatic box formers
Palletizing robots
| Region | Package | |
|---|---|---|
| SE Asia/Africa | Tropicalization kit (90% RH resistance) | |
| Middle East | IP66 dust-proofing | Voltage stabilizers (170-500V) |
| Latin America | Spanish/Portuguese HMI | Local compliance docs |
End-to-End Solutions for Form-Fill-Seal & Pre-Made Pouch Automation.
| Product Type | Filling System | Accuracy |
|---|---|---|
| Powders/Granules | Servo auger | ±0.1g |
| Sauces/Pastes | Piston + gear pump | ±0.5% |
| Liquids | Peristaltic | ±0.3% |
| Particulates | Multi-head weigher | ±0.2g |
| Product Type | Optimal Doser | Accuracy | Special Features |
|---|---|---|---|
| Liquids/Sauces | Piston | ±0.5% | CIP-ready, shear-sensitive |
| Powders/Granules | Servo Auger | ±0.1g | Anti-bridging vibrators |
| Viscous Pastes | Gear Pump | ±0.7% | 100,000 cP handling |
| Solid Items | Multi-head Weigher | Exact count | Vision-guided orientation |
| Hybrid Products | Co-extrusion System | Layer control | Dual-compartment pouch forming |
Isolator technology with HEPA filtration
Sterile nitrogen overlay systems
VHP (Vaporized Hydrogen Peroxide) decontamination
SIP/CIP validation protocols
Rapid Changeover
<10 min between pouch formats (50+ templates)
Hybrid Dosing
Simultaneous liquid + solid filling (e.g., sauce + herbs)
Harsh Environment Ready
Tropicalization kits (90% RH)
Voltage stabilizers (170-500V)
IP66 dust-proofing
Smart Manufacturing
OPC UA connectivity | Energy monitoring | Predictive maintenance | IIoT connectivity | OEE monitoring | Predictive maintenance
Speed
120 bags/min with robotic pick-and-place
Flexibility
<10 min changeover between pouch types
Hygiene
EHEDG-certified surfaces | Dry-lube chains
Vertical Form-Fill-Seal Technology, Pre-Made Pouch Robotic Handling.
▸ For Regulatory Compliance:
• Turnkey validation packages (IQ/OQ/PQ)
• Material certifications: FDA, EC1935/2004
• Turnkey documentation: CE, GOST-R, MECID
▸ For Product Protection:
• <0.5% O₂ residual with MAP gas flushing
• Moisture barriers for tropical climates
▸ For Operational Efficiency:
• 30% higher uptime vs. competitors
• Integrated Industry 4.0 analytics
• AI-powered defect detection
