| Parameter | Specification | |||
|---|---|---|---|---|
| Output | 800–6,000 cups/hour (12-32 stations) | |||
| Container Support | 50ml–500ml plastic cups | |||
| Sealing Methods | Platinum-coated foil, film lidding | |||
| Dosing Systems | Piston | Gear | Auger | Volumetric combo |
| Materials | AISI 316L/430, 12Х18Н10Т, food-grade silicones | |||
| Aseptic Options | GMP-grade with nitrogen flushing |
- Dairy: Yogurt, sour cream, kefir, cottage cheese
- Preserves: Jams, hot jelly, fruit compotes
- Delicacies: Caviar, pâtés, ready-to-eat meals
- Specialty: Baby food, dessert mousses, hummus
| Parameter | Value | Advantage vs. Rotary | ||
|---|---|---|---|---|
| Output | 100-300 cups/min | +220% throughput | ||
| Container Range | 30ml-1000ml cups/bowls | Wider format flexibility | ||
| Sealing Methods | Platinum foil | Induction sealing | Lidding | Multi-layer options |
| Footprint | Modular design (expandable) | Scalable production | ||
| Changeover Time | <20 min (automated tooling) | -70% vs. competitors |
Loading: Cups → Infeed magazine | Product → Hopper | Lids → Stack
Nitrogen Purging: Oxygen displacement in empty cups
Precision Filling: Product dispensing (piston/gear/auger)
Hermetic Sealing: Platinum foil/film heat-sealed to rim
Capping: Snap-on plastic lid application
Marking: Batch/date coding → Outfeed conveyor
End-to-End Automation from Filling to Case Packing.
| Product Type | Optimal Doser | Special Features |
|---|---|---|
| Liquids/Sauces | Piston | Steam jacket + agitator (hot fill) |
| Viscous Pastes | Gear pump | Shear-sensitive handling |
| Granular Solids | Volumetric combo | Zero product deformation (e.g., kurut) |
| Particulate Mixes | Auger | Caviar/fruit chunk compatibility |
Space Efficiency: 50% smaller footprint vs. linear systems
Rapid Changeover: <15 min format adjustments (cup size/product)
Output Flexibility: Configurable 1–4 rows of cup nests
Hygienic Design: Full CIP capability | EHEDG-compliant surfaces
Pharma-Grade Hygiene for Sensitive Products.
| Sector | Products | Special Features |
|---|---|---|
| Dairy | Yogurt, cottage cheese, sour cream | CIP wash-down design |
| Desserts | Puddings, mousses, gelatins | Cold-fill capability (+4°C) |
| Sauces | Mayonnaise, dressings, dips | Viscosity handling up to 50,000 cP |
| Specialty | Baby food, meal kits, caviar | Particulate-friendly auger fillers |
High-Speed Linear Systems for Industrial Cup Packaging.
Intelligent Infeed System
Robotic cup de-nesting with miss-feed detection
Precision Filling Station
Options: Piston (liquids), Auger (granular), Combo (chunky products)
Sealing Tower
Platinum-coated foil application with <0.1% seal failure rate
Capping Module
Snap-on, screw-on, or press-fit lid application
Quality Control Hub
Checkweighers ±0.5g | Vision inspection | Metal detection
Multi-Lane Architecture for Maximum Output.
Uninterrupted Production
8-hour continuous operation (vs. 2-hour rotary cycles)
Precision Layering
Simultaneous deposit of base + topping + garnish
Hygiene Excellence
EHEDG-certified | ISO Class 7 option | Dry-lube conveyors
Global Readiness
Tropicalized electronics (45°C/90% RH)
Voltage range: 170–500V with stabilizers
Scalability
Add modules: Labeling → Case packing → Palletizing
Smart Manufacturing
Industry 4.0 integration (OPC UA, MQTT, SCADA)
Regional Resilience
Voltage: 220V/380V/50Hz with stabilizers
Climate: Tropicalized (IP66) | Desert-dust proofing
Pharma-Grade Sealing Technology.
- Traceability: "Chestny Znak" compliance + blockchain integration
- Quality Assurance: AI vision inspection ±0.1mm
- Downstream Integration: Robotic case packers (10-60 boxes/min)
- Specialized Tooling:
Caviar-friendly stainless steel augers
Anti-jam systems for curd products
- Downstream Automation:
• Robotic case packers
• Automatic box formers
• Palletizing systems
- Regional Kits:
• Dust-proofing (MENA/Africa)
• Salt-spray protection (coastal regions)
— Compliance Kits: CE, GOST-R, MECID, HALAL certifications
▸ For Large-Scale Producers:
• 12,000 cups/hour output
• 24/7 operation capability
▸ For Complex Products:
• 3-layer dessert deposition (yogurt+jam+granola)
• Nitrogen flushing for oxygen-sensitive goods
▸ For Automated Plants:
• IIoT connectivity (OPC UA, MQTT)
• Predictive maintenance integration
• 30% lower labor costs vs. rotary lines
▸ For Volume Growth:
• 300 cups/min output (vs. 80 in monoblocs)
• Future-proof modular architecture
▸ For Sensitive Products:
• Isolated ISO Class 7 clean zones
• Oxygen scavenging with <50ppm residual
