Precision Part Counting & Feeding Systems for Solid Components
Engineered for Accurate Component Handling.
Gentle Material Handling Technology.
LOCUS ROBOTICS designs specialized feeding systems for counting and dosing solid items — from construction hardware to hookah charcoal. Our solutions combine vibratory orientation and elevator technologies to handle:
Fasteners (screws, nails, anchors)
Furniture hardware (hinges, knobs)
Industrial components (bushings, washers)
Specialty items (hookah charcoal cubes)
LOCUS FILLING vibratory feeders utilize controlled vibration to convey fragile products without degradation — ideal for:
Brittle granules (coffee beans, cereal flakes)
Friable powders (pharmaceutical crystals)
Cohesive materials (starch, protein blends)
Aerated products (infant formula)
Critical Advantage: 65% less particle damage vs. screw conveyors (validated by ISO 9001 testing).
| Model | Capacity | Accuracy | Best For |
|---|---|---|---|
| Linear Pan | 100-1,000 kg/h | ±1% | Free-flowing granules |
| Tubular | 50-500 kg/h | ±0.75% | Dusty powders |
| Gravimetric | 200-2,000 kg/h | ±0.5% | Batch-critical applications |
| Feature | Vibratory Bowl Feeders | Elevator Tray Feeders |
|---|---|---|
| Principle | Directional vibration + custom spiral track | Belt-driven trays + discharge chute |
| Orientation | Self-aligning with rejection pockets | Manual/pre-oriented loading |
| Counting | Optical sensor + pneumatic gate | Weight sensor or optical counter |
| Throughput | 100-500 ppm | 50-200 ppm |
| Best For | Small/mixed-size components | Large/heavy items |
Custom Bowls: Laser-cut stainless tracks for precise part guidance
Smart Vibration: 3-phase electromagnetic drives (15-60Hz adjustable)
Orientation Tech: Rejection pockets for 98% correct positioning
Counting Accuracy: ±0.5% with optical sensors
Elevator Tray Systems
Modular Trays: Interchangeable pockets (5-200mm sizes)
Gentle Handling: Low-friction UHMW liners
Weighing Option: 50g-5kg capacity load cells (±0.1g)
| Industry | Typical Parts | Key Feature |
|---|---|---|
| Construction | Anchors, brackets | Heavy-duty bowls for abrasive items |
| Furniture | Hinges, drawer slides | Delicate surface protection |
| Hookah/CBD | Charcoal cubes, gummies | Food-grade 316L stainless |
| Automotive | Bushings, clips | ATEX option for oily parts |
Machine Vision Integration
Defect Detection: Dimensional tolerance ±0.1mm
Material Recognition: AI-based classification
Rejection Rate: <0.5% false positives
Output: 30fps inspection at 400ppm
Line Integration
Vertical Baggers: Synchronized with VFFS machines
Horizontal Packers: Dual-bowl systems for kits
Doy-Pack Lines: Integrated with zipper applicators
| Parameter | Range |
|--------------------|---------------------|
| Particle Size | 0.1-25 mm |
| Bulk Density | 0.2-1.5 g/cm³ |
| Deck Length | 500-3,000 mm |
| Power | 0.5-7.5 kW |
| Noise Level | <68 dB(A) |
| Slope | 0-10° adjustable |
| Parameter | Vibratory Feeders | Elevator Feeders |
| Part Size | 2-50 mm | 10-100 mm |
| Weight Range | 0.1g-200g | 5g-500g |
| Accuracy | ±0.5% (count) | ±0.3% (weight) |
| Power | 0.25-1.5 kW | 0.5-3 kW |
| Noise Level | <72 dB(A) | <65 dB(A) |
| Changeover Time | <5 min (bowl swap) | <3 min (tray change) |
| Industry | Typical Products | Key Feature |
|---|---|---|
| Pharma | Pellets, tablet cores | GMP-compliant, CIP/SIP |
| Food | Breakfast cereals, freeze-dried fruits | Zero lubrication points |
| Chemicals | Catalyst beads, polymer pellets | Anti-static construction |
| Nutraceuticals | Softgel capsules, probiotic beads | Gentle handling validation |
Complete Handling Lines
Upstream:
Gentle vacuum conveyors
Deaeration silos
Downstream:
Multihead weighers (±0.1%)
VFFS baggers with zipper applicators
Control:
OPC-UA integration
Material tracking RFID
| Capability | Competitors | LOCUS |
|---|---|---|
| Orientation Accuracy | 90-94% | 98% |
| Surface Protection | Limited | UHMW liners (0.003 CoF) |
| Vision Integration | Custom coding | Plug-and-play AI library |
| Footprint | 30% larger | Compact modular design |
| Metric | Competitors | LOCUS |
|---|---|---|
| Particle Breakage | 2-8% | <1.5% |
| Energy Use | 0.8 kW/m | 0.4 kW/m |
| Sanitation Time | 45-90 min | <20 min |
| Footprint | 110% larger | Compact modular design |
Zero-Degradation Technology
Amplitude control (0.1-5mm)
Variable frequency (15-60 Hz)
FDA-approved polyurethane trays
Material-Specific Options
| Challenge | LOCUS Solution |
|---|---|
| Dust explosion | ATEX Zone 22 motors & controls |
| Food contact | 316L SS + USDA sanitary design |
| Abrasive wear | Tungsten carbide-coated decks |
| Hygroscopic | Heated trays + dehumidified air |
Smart Control Systems
Self-optimizing vibration algorithms
IoT-enabled predictive maintenance
Recipe memory (100+ SKUs)
Bowl/Tray Designs:
Anti-static coatings
Magnetic bases for ferrous parts
FDA-approved polymers
Control Systems:
Recipe memory (200+ SKUs)
OPC-UA integration
Multi-language HMI
Safety Features:
ATEX Zone 22 certification
Interlocked guards
| Application | Manual | LOCUS System | Savings |
|---|---|---|---|
| Screw Counting | 80 ppm | 400 ppm | 400% faster |
| Error Rate | 3-8% | <0.5% | $22k/year |
| Labor | 2 operators | 0.5 operator | $65k/year |
| Benefit | Value |
|---|---|
| Reduced waste | $17k/year (for 1t/h coffee beans) |
| Energy savings | 45% vs. pneumatic systems |
| Increased uptime | 35% less maintenance downtime |
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to optimize your dosing process?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
