Description

Automatic Powder Filling and Capping Line with Screw Auger Dosator for Various Bulk Products

The LP-200 automatic powder filling and capping line is a state-of-the-art solution for handling dusty powders, including sports nutrition, protein supplements, and other fine particulate products. It combines a precision screw dosator system with automated capping to ensure accurate fill volumes (e.g., ±1% accuracy) and secure closures. The machine is constructed with GMP-compliant materials (SS304/SS316 stainless steel) and features a hygienic design for easy cleaning and sterilization. Its modular design allows integration with existing packaging lines, including labeling and cartoning systems, making it ideal for high-volume production in regulated industries .

Technical Excellence:

• Screw Dosator System: Ensures precise filling of powders with minimal waste (±1% accuracy), equipped with an agitator to prevent powder clumping .

• Automatic Capping: Applies screw caps or other closures with consistent torque control, featuring an automatic cap orienter for seamless operation .

• Dust Control: Integrated dust extraction system minimizes airborne particles during filling, ensuring operator safety and product integrity .

• GMP Compliance: Constructed with SS304/SS316 stainless steel for hygienic and sterile applications .

• High-Speed Operation: Achieves up to 120 containers/minute, depending on container size and product characteristics .

• Quick Changeover: Tool-less adjustments for different container sizes (e.g., vials, jars) and fill volumes .

Key Industries & Applications:

• Nutraceuticals: Protein powders, sports nutrition supplements, and dietary products .

• Pharmaceuticals: Non-sterile medicinal powders and supplements .

• Cosmetics: Fine powders such as eyeshadows, face powders, and loose pigments .

• Food Industry: Protein-enriched food additives and powdered supplements .

Advanced Features:

• PLC Control System: Siemens PLC with touch-screen HMI for easy operation and monitoring .

• IoT Connectivity: Compatible with Industry 4.0 for real-time data tracking and predictive maintenance .

• Vision Inspection: Integrated cameras detect fill level errors or cap misalignments .

• Multi-Language Support: HMI available in English, Spanish, Arabic, etc., for global markets .

Key Features:

• Precision Filling: Screw dosator achieves ±1% accuracy for dusty and fine powders .

• Automatic Capping: Handles screw caps with torque control and cap orientation .

• Dust Extraction: Minimizes airborne particles for operator safety .

• GMP-Compliant Design: Stainless steel construction for easy sterilization .

• High-Speed Operation: Up to 120 containers/minute for efficient production .

• Quick Changeover: Adjustable for various container sizes (e.g., 5mL to 1000mL) .

• User-Friendly Controls: PLC with touch-screen HMI for intuitive operation .

The automatic filling and capping line represents a complete packaging solution for various bulk products, combining precision dosing with efficient container handling. The system integrates three main components: a linear screw dosator for accurate product measurement, an automatic capping station with cap orienter, and a linear labeling system for final product identification.

Technical Features:

• Linear Screw Dosator: Provides precise volumetric filling with accuracy up to ±1% depending on product characteristics

• Automatic Capping System: Handles various cap types with integrated cap orientation and torque control

• Labeling Module: Applies labels with precision placement and secure adhesion

• Flexible Container Handling: Accommodates both small vials and large jars from 10ml to 1000ml capacity

• GMP-compliant Design: Constructed with SS304/SS316 stainless steel for pharmaceutical applications

• Quick Changeover: Tool-less adjustments for different container sizes and products

• User-friendly Interface: PLC control with touch-screen HMI for easy operation

Operation Process:

1. Empty containers are fed into the system via conveyor

2. Screw dosator accurately measures and fills product into containers

3. Cap orienter positions caps correctly for application

4. Capping station applies and tightens caps with consistent torque

5. Labeling system applies product labels with precise positioning

6. Finished products are discharged for packaging

Technical Specifications:

Applications:

• Pharmaceuticals: Non-sterile medical powders and supplements.

• Nutraceuticals: Sports nutrition, protein powders, supplements.

• Cosmetics: Scrubs, facial powders, beauty products, face powders, eyeshadows, and loose pigments.

• Specialty Products: Slimes, hookah tobacco, specialty powders.

• Food Industry: Spices, instant drinks, food additives, protein-enriched additives and powdered supplements.

Regional Adaptation:

• Southeast Asia: humidity resistance and power stability

• European Markets: CE compliance and precision engineering

• North America: FDA compliance and production efficiency

• Middle East: durability and pharmaceutical applications

Why Choose LP-200?

• Accuracy: Screw dosator ensures precise fill volumes, reducing product giveaway.

• Versatility: Handles a wide range of powders, from fine sports nutrition to coarse protein supplements.

• Compliance: Meets international standards for nutraceuticals and pharmaceuticals.

• Efficiency: High-speed operation with minimal downtime for changeovers.

• Support: Global technical support and training available.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!