Automated Solid Dosage Packaging Lines for Tablets & Capsules
Precision Counting Technologies
• GMP-Compliant Pharma Solutions
• End-to-End Line Configurations
• Validation & Compliance Support
• GMP-Compliant Bottling Systems
• Serialization & Aggregation Solutions
• Turnkey Production Integration
• Rotary Disc Counting Systems
• Vibratory Bowl Feeders
• Induction Sealing Stations
• Child-Resistant Capping
• 100% Weight Verification
• Rotary Disc Counting Stations
• Vibratory Bowl Feeders
• Automatic Cotton Insertion
• Torque-Controlled Capping
• Track-and-Trace Implementation
| Step | Technical English | Compliance Features |
|---|---|---|
| 1 | Container Orientation & Infeed | FDA 21 CFR Part 211 |
| 2 | Precision Counting & Filling | ±0.5% Accuracy (USP <905>) |
| 3 | Desiccant/Cotton Insertion | USP <671> Packaging Integrity |
| 4 | Cap Sorting & Application | Child-Resistant (CR) Options |
| 5 | Induction Tamper-Evident Sealing | Serialized Seals |
| 6 | 100% Weight Verification | Automatic Rejection |
| 7 | Front/Back Labeling | Anti-Counterfeit Features |
| 8 | Product Serialization | EU FMD / Russia «Chestny ZNAK» |
| 9 | Case Packing & Palletizing | GS1 Barcode Compliance |
1. Dosing Technologies
- Rotary Disc Counters: For coated tablets (50-120 bottles/min)
- Vibratory Bowl Feeders: Gelatin capsule handling (100-300 bottles/min)
- Multi-Nozzle Configurations: 1-6 filling heads for throughput scaling
2. Pharma-Specific Modules
- Cotton Insertion: USP-grade sterile cotton
- Induction Sealers: 20-35kHz frequency for foil types
- Serialization Stations: 2D barcode printing & verification
- Child-Resistant Cappers: Torque control ±0.1 Nm
3. Upstream Integration Options
- Tablet presses (Single/Multi-layer)
- Capsule filling machines (Tegulatory/Polishing)
- Softgel encapsulation systems
- Dedusting & Inspection Stations
1. Counting Technologies
Rotary Disc Systems:
Ideal for coated tablets (60-120 containers/min)
Accuracy: 99.92%
Vibratory Bowl Feeders:
For gelatin capsules (100-300 containers/min)
Gentle product handling
2. Pharma-Specific Modules
Cotton insertion (USP-compliant)
Desiccant cartridge placement
Child-resistant cap applicators
Serialization for track-and-trace
3. Compliance Packages
- GMP Basic: IQ/OQ documentation
- FDA Premium: 21 CFR Part 11 compliant
- EU Advanced: FMD serialization support
| Parameter | Standard | Premium |
|---|---|---|
| Throughput | 500 bph | 3,000+ bph |
| Counting Accuracy | 99.5% | 99.99% |
| Format Changeover | 30 min | <8 min |
| Compliance | GMP | FDA 21 CFR Part 11 |
| Serialization | Optional | Integrated GS1 |
| Market | Custom Features |
|---|---|
| Middle East | 50°C operation, Arabic HMI |
| Southeast Asia | 80% RH compatibility, 220V/380V dual voltage |
| Eastern Europe | «Chestny ZNAK» integration, GOST certification |
| Africa | Dust-proof IP65 cabinets, voltage stabilizers |
Locus Advantages:
+ 20-minute format changeover (vs. industry avg. 30 min)
+ Integrated track-and-trace (Russia/EU/US compliant)
+ Hybrid counting: Rotary + Vibratory in single line
+ 25% lower energy consumption with servo drives
Hot Climates: Tropicalized electronics with humidity control.
Voltage Stability: Wide-range 380-480V ±10% operation.
Dust Protection: IP65-rated components for arid regions.
Multi-Language: HMI in English/Arabic/Spanish/Russian.
| Feature | Standard Systems | Locus Systems |
|---|---|---|
| Changeover Time | 45-60 min | <15 min |
| Counting Accuracy | 98.5% | 99.95% |
| Format Flexibility | 1-3 sizes | 1-12 sizes |
| GMP Documentation | Basic | Full IQ/OQ/PQ |
| Energy Consumption | 15 kW | 9.5 kW |
| Tier | Features | Markets |
|---|---|---|
| Basic GMP | IQ/OQ Documentation | Africa, Latin America |
| EU FMD | Serialization, EU TTD Compliance | Eastern Europe |
| FDA Premium | 21 CFR Part 11, Audit Trails | USA, Canada |
| Global | Multi-Region Compliance (FDA/EU/GOST) | Export Operations |
For Space-Constrained Facilities:
Compact integrated filler/capper/sealer
Footprint: 3.2m × 1.8m
Throughput: 80 bottles/min
Features:
2. Touchscreen HMI with recipe recall
3. Basic serialization option
Implementing GMP Line for Nutraceuticals in UAE.
Implementing Track-and-Trace in Kazakhstan:
- Challenge: Chestny ZNAK compliance for 12 SKUs
- Solution: Integrated serialization module with CIS country adapters
- Results: 99.3% code verification rate, 38% faster audits
Design your precision packaging solution:
Request Your GMP Line Proposal:
[ …… ] Tablet Packaging [ …… ] Capsule Packaging
Target Output: _________ bottles/hour
Compliance Needs: GMP / FDA / EU FMD / GOST.
