
Precision Screw Feeders: Essential Auxiliary Equipment for Packaging Lines
Operational Excellence Through Continuous Supply
LOCUS GROUP screw feeders ensure uninterrupted material flow to filling machines by maintaining optimal hopper levels (10-65% capacity). Eliminate manual refilling and increase line productivity by 35%.
Engineered for Reliable Material Transfer
LOCUS FILLING’ screw feeders deliver accurate volumetric dosing (±0.3%) of free-flowing to cohesive materials:
Powders (0.01-1mm particle size)
Granules (1-10mm)
Pellets (5-20mm)
Fragile products (e.g., instant noodles)
Technical Configuration
| Component | Function | Options |
|---|---|---|
| Receiving Hopper | Bulk material intake | 50-500L capacity, hinged lid |
| Inclined Conduit | Material transfer | 304/316L SS, rubber-lined, 30-45° angle |
| Screw Mechanism | Controlled conveying | Chem-resistant SS, food-grade rubber |
| Level Sensors | Hopper monitoring | Capacitive, ultrasonic, rotary paddle |
| Drive System | Power transmission | 0.75-7.5kW motor + gearbox |
| Control Cabinet | Process management | VFD, IoT-ready, ATEX-certified |
| Type | Best For | Throughput | Accuracy |
|---|---|---|---|
| Single-Screw | Flour, spices, detergents | 0.1-2 m³/hr | ±1% |
| Twin-Screw | Sticky powders, pigments | 0.5-5 m³/hr | ±0.5% |
| Flexible Screw | Multi-product facilities | 0.2-3 m³/hr | ±2% |
| Cantilevered | Abrasives (sand, minerals) | 1-10 m³/hr | ±1.5% |
Industry-Specific Features
Pharma: GMP-compliant, electropolished 316L SS, CIP/SIP
Food: USDA-approved seals, IP69K washdown
Chemicals: ATEX Zone 21/22 explosion-proofing
Cosmetics: Color-coded components for quick changeovers
Material Compatibility
| Industry | Construction | Special Features |
|---|---|---|
| Food | 316L SS + FDA plastics | IP69K washdown, USDA acceptance |
| Pharma | Electropolished 316L | CIP/SIP, GMP compliance |
| Chemicals | Rubber-lined screws | ATEX Zone 21/22, corrosion-resistant |
| Abrasives | Tungsten carbide coating | Wear-resistant flights |
Critical Options
Dust Control: Sealed covers + discharge sleeves
Explosion Safety: EX-proof motors, anti-static screws
Hygienic Design: Radius corners, quick-release clamps
Based on analysis of 80+ competitor systems (GEA, Schenck, WAM):
Zero Dead Zones: Patented U-Trough design (residuals <0.5%)
Quick Changeover: Tool-less screw swaps in <5 minutes
Material Adaptability: Interchangeable screws (paddle/ribbon/cut-flight)
Smart Monitoring: IoT-ready with predictive maintenance alerts
Complete Material Handling Systems
Pair screw feeders with:
Upstream:
Vacuum receivers (up to 5-ton/hr capacity)
De-lumping sieves (mesh sizes 20µm-25mm)
Downstream:
Multi-head weighers (±0.20% accuracy)
VFFS baggers (60 bags/min)
Control Systems:
Recipe management (100+ SKUs)
OPC-UA integration
Supported Equipment
Productivity Impact
| Scenario | Manual Refilling | With Screw Feeder |
|---|---|---|
| Daily Stoppages | 15-20 times | 0 |
| Operator Attention | Constant monitoring | Alarm-based (<5 min/day) |
| Output Loss | 10-25% | 0% |
| Parameter | Standard Range | | Throughput | 100 kg/h - 5 t/h | | Accuracy | ±2% level control | | Conduit Diameter | 100-300 mm | | Power Supply | 380V/50Hz (Global) | | Material Temp | -20°C to +120°C | | Noise Level | <75 dB(A) | | Material Contact | 304/316L SS, FDA polymers | | Screw Diameter | 50-300 mm | | Capacity | 100 kg/hr - 10 t/hr | | Inclination | 0°-30° (45° optional)| | Power Consumption | 0.75-15 kW | | Accuracy | ±0.5% to ±2% |
| Pain Point | LOCUS Solution |
|---|---|
| Product changeover | Tool-free access in <5 min |
| Sticky materials | PTFE-coated screws + air-knockers |
| Sanitation downtime | Full disassembly in 15 min |
| Integration complexity | Plug-and-play Modbus TCP |
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to optimize your dosing process?
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Free line configuration for your products, throughput validation testing!
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