High-Efficiency Rotary Monobloc Machines
Carousel pouch filler quick changeover tools.
LOCUS ROBOTICS delivers carousel-type monoblock systems for precision filling of DoyPack pouches in space-constrained facilities. Ideal for medium-volume production (1,000-2,000-3,000-4,000-5,000 pouches/hour), these rotary machines offer rapid format changeovers and modular dosing options.
Automated rotary monobloc machines deliver precision filling for pre-made spout and zip-lock pouches in mid-to-large-scale production. Engineered for versatility across food, cosmetics, chemicals, and pharma sectors.
Rotary Motion Processing: All operations—from pouch opening to sealing—occur on a rotating disk for continuous 360° workflow.
Dual Pouch Compatibility: Handles both spout pouches (liquids/pastes) and zip-lock pouches (solids/granules) with quick-change tooling.
Compact Footprint: 45% smaller than linear systems, ideal for space-constrained facilities.
Key Advantages vs. Linear Systems
50% smaller footprint – Ideal for compact production lines
Under 15-min changeovers with Quick-Swap tooling
Lower entry cost for emerging manufacturers
Integrated design: Form-Fill-Seal in single rotary motion
Rotary monobloc doypack machine filling shampoo spout pouches.
| Product Type | Recommended Doser | Accuracy |
|---|---|---|
| Powders/Granules (cereal, fertilizer) | Multi-head weighers, auger fillers | ±0.3g |
| Viscous Liquids (ketchup, shampoo) | Piston/peristaltic pumps | ±0.5% of volume |
| Solids (nuts, candy) | Vibratory feeders | Piece-count ±0.5% |
| Challenging Products (shisha tobacco) | Hybrid counters + anti-compaction vibratory trays | Custom calibration |
Pouch Loading: Operator loads pre-made pouches into magazine.
Pouch Handling: Pneumatic suction cups transfer pouches to rotary disk.
Pouch Prep: Pouch opening → optional inert gas (N₂/CO₂) flushing.
Filling: Simultaneous multi-nozzle dosing (1-6 nozzles).
Product Settlement: Vibration paddles compact sluggish products (e.g., shisha tobacco).
Sealing: Copper-jaw heat sealing for airtight closure.
Output: Finished pouches discharged via conveyor.
Carousel pouch filler quick changeover auger doser.
Speed: 1,000–5,000 pouches/hour (scalable with nozzle count).
Pouch Capacity: 50ml to 5L.
Gas Flushing: Optional O₂ < 0.5% for perishables.
Vacuum Option: For oxygen-sensitive products (e.g., meats, cosmetics).
Supported Pouch Types
| Configuration | Best For | Dosing Options |
|---|---|---|
| Zip-Lock Pouches | Granular solids (coffee, nuts), cosmetics | Vibratory feeders, cup fillers |
| Spouted Pouches | Liquid products (sauces, oils), automotive chemicals | Peristaltic/piston pumps |
| Pre-Made Pouches | High-mix production | Multi-head weighers, auger fillers |
Vacuum sealing monobloc for perishable foods.
Technical Specifications
Output: 1,000-5,000 pouches/hour
Pouch Size: 50ml to 5000ml
Film Compatibility: PET/AL/PE, EVOH barrier layers
Dosing Accuracy: ±0.5% for liquids, ±0.3g for solids
Compliance: CE, ISO 9001, GMP-ready (pharma/cosmetics)
Integration Options
Inline date coders
Checkweighers with rejection arms
Automated pouch counters
Conveyorized exit systems
Food: Sauces, baby food, nuts, granola, dried fruits.
Chemicals: Detergents, automotive fluids, fertilizers, windshield fluid.
Cosmetics: Hair dye, face masks, serums, hair masks, liquid soap.
Pharma: Gels, ointments (GMP-compliant versions).
Rotary monobloc doypack machine filling shampoo into spouted pouches.
Automated Feeding: Pneumatic pouch denester.
Marking: Thermal transfer printers (batch/expiry dates).
Labeling: Vertical applicators for self-adhesive labels.
QC: Checkweighers with rejection arms (±0.3g accuracy).
Downstream: Cartoners, case packers for direct boxing.
VS Linear Systems: 35% faster changeovers; 45% smaller footprint.
VS Chinese OEMs: EU safety standards (CE, ISO 9001) + GMP options.
VS Modular Machines: Higher output (5k vs. 2k pouches/hour).
Compact doypack system chemical detergent production line.
Compliance Highlights:
CE, EAC, ISO 9001 certifications.
GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
ATEX options for chemical solvents.
