LOCUS ROBOTICS delivers turnkey rotary filling systems for bottling liquids, viscous products, and pastes at speeds up to 24,000 containers/hour.
LOCUS FILLING engineers rotary piston filling machines for ultra-high-speed packaging of liquids, pastes, and viscous products across industries.
✔ Pharmaceuticals (oral suspensions, injectables)
✔ Cosmetics (creams, serums)
✔ Food (sauces, dressings)
✔ Chemicals (solvents, adhesives – EX-proof available)
✅ Unmatched Speed
2,000–24,000 containers/hour (adjustable via nozzle count)
Continuous rotary motion eliminates idle time
✅ Versatile Product Handling
Liquids: Water, juices, spirits (level-fill nozzles)
Viscous: Creams, shampoos, chocolate spreads (piston dosing)
Foaming: Detergents, automotive chemicals (anti-foam immersion)
Hazardous: EX-proof versions for flammables (ATEX/IECEx)
✅ Precision Dosing Options
| Dosing Technology | Accuracy | Best For |
|---|---|---|
| Vacuum Volumetric | ±1% | Water, alcohol, simple beverages |
| Flow Meters | ±0.5% | Foaming chemicals, cosmetics |
| Servo Piston | ±0.25% | Thick pastes, food products |
✅ Industry-Specific Configurations
Food/Beverage:
Isobaric filling for carbonated drinks
Hot-fill capability (up to 85°C)
Pharma/Cosmetics:
Clean-in-Place (CIP) systems
FDA-compliant materials
Chemicals:
PTFE-lined components for acids
Explosion-proof control panels
| Parameter | Specification |
|---|---|
| Container Types | Bottles (glass/PET), cans, jars (50ml–5L) |
| Nozzle Configurations | 8–32 nozzles (single/dual-row) |
| Material Options | 316L SS, ceramic-coated, EX-proof |
| Integrated Systems | Infeed screw → Filler → Capper (linear/rotary) |
✔ 3x Higher Output vs. linear machines
✔ Smaller Footprint per container processed
✔ Gentle Product Handling – Minimal shear for sensitive fluids
End-to-End Solutions Include:
Infeed Conveying – Starwheel or screw feeder
Filling Module – Vacuum/flow meter/piston
Capping – Rotary twist/snap capper
Quality Control – Checkweigher, vision inspection
Optional Add-ons:
Nitrogen flushing (oxygen-sensitive products)
Laser date coding
Robotic case packing
| Feature | Advantage |
|---|---|
| Rotary Carousel Design | 300-600 BPM output (2-3x faster than linear fillers) |
| Servo-Driven Pistons | ±0.25% accuracy • Adjustable stroke (5mL-5L) |
| Quick-Change Tooling | <5 min format change • CIP/SIP compatible |
| Material Options | 316L SS, PTFE, or ceramic-coated • FDA/USP Class VI available |
| Model | Nozzles | Speed | Accuracy | Viscosity Range |
|---|---|---|---|---|
| LRF-100M | 8-12 | 300 BPM | ±0.5% | 1-20,000 cP |
| LRF-100D | 16-24 | 450 BPM | ±0.25% | 1-10,000 cP |
| LRF-100R | 24-32 | 600 BPM | ±0.1% | 1-5,000 cP |
✅ No-Drip Nozzles – Anti-stringing design for sticky products
✅ Integrated Capping – Optional twist-on or snap-cap modules
✅ OEE Monitoring – Real-time production analytics
Pharma: High-volume syrup filling (GMP-compliant)
Food: Ketchup, mayonnaise, pourable dressings
Chemicals: Lubricants, paints (EX-proof models)
Unique Advantage:
Unlike linear fillers, rotary systems deliver:
✔ 50% higher throughput
✔ Smaller footprint per nozzle
✔ Smoother handling of shear-sensitive products
Aseptic Models – For sterile products (ISO 13485)
Heated/Cooled Jackets – For chocolate, waxes, or adhesives
EX-Proof – ATEX-certified for flammable liquids
✅ Proven in CIS Markets – 120+ installations
✅ Local Support – Russian-speaking engineers
✅ Fast ROI – Pays back in <18 months via labor savings
🔹 CIS Market Leader – 150+ installations
🔹 Localized Support – Russian-speaking engineers
🔹 Fast ROI – Pays back in <2 years via labor savings
Specify Needs:
Required speed (BPM)
Container types/size (bottles, tubes, vials)
Viscosity range
Product viscosity
Target output (containers/hour)
