Automated Monobloc Systems for Solid & Powder Packaging

Equipment

Monobloc Filling & Capping Systems

Integrated Packaging Solutions for Tablets, Granules & Powders.

Technology Overview

Space-Saving Integration for Packaging Lines
Combined filling and capping in a single footprint — eliminating transfer conveyors while maintaining 98.2% OEE for cosmetics, food, pharma, and chemical applications.

Space-Saving Integration for Dry Products
Combined dosing, capping, and sealing in a single footprint — eliminating line transfers while maintaining ±0.5% accuracy for pharmaceuticals, food, and chemicals.

Core Capabilities:

Automated Solid & Powder Filling Monoblocs

Dosing Technology Comparison

Engineered for Your Product Characteristics

Dosing System Best For Accuracy Capacity
Multi-Head Fillers Irregular solids (candies, nuts) ±1% 5g-2kg
Auger Fillers Powders & granules ±0.5% 10g-5kg
Vibratory Feeders Tablets & capsules Count exact Up to 500 units/min
Combined Systems Pastes/complex mixes ±0.8% 50g-1kg

Industry-Specific Configurations

Engineered for Your Product

Industry Filling Method Capping Style Special Features
Pharmaceuticals Peristaltic pump Tamper-evident screw CIP/SIP • 316L SS • GMP validation
Cosmetics Piston filler Snap-on caps Anti-drip nozzles • Viscous kits
Food & Beverage Overflow filler ROPP seals FDA-grade materials • Hot-fill ready
Chemicals Double-diaphragm Threaded closures EX-certification • Solvent resistance

Technical Specifications

Performance-Driven Design

Parameter Standard Range Premium Options
Throughput 50-300 BPM 400+ BPM (servo)
Accuracy ±0.5-1% ±0.25% (gravimetric)
Container Types Bottles • Jars • Tubes Vials • Ampoules
Changeover Time 10-15 minutes <5 min (quick-release)
Power 380V/50Hz or 480V/60Hz 220V/60Hz available

Key Components

Precision-Engineered Modules

  • Filling Systems:

    • Piston fillers (10ml-5L)

    • Peristaltic pumps (shear-sensitive)

    • Auger fillers (powders/granules)

  • Capping Technologies:

    • Servo torque cappers (1-30 Nm)

    • Snap-on cap pressers

    • ROPP spindle sealers

  • Control Systems:

    • HMI with recipe storage (100+ formulas)

    • OEE monitoring • Remote diagnostics


Industry-Specific Configurations

Tailored Processing Solutions

Application Special Features Compliance
Pharmaceuticals Isolated counting chambers, de-dusting GMP, 21 CFR Part 11
Food & Nutraceuticals Nitrogen flushing, metal detection HACCP, FDA
Chemical Powders EX-certified, anti-static systems ATEX, IECEx
Cosmetic Granules Gentle handling, cosmetic-grade materials ISO 22716

Technical Specifications

Performance-Driven Design

Parameter Standard Range Premium Options
Throughput 50-150 BPM 300 BPM (servo-driven)
Container Range Jars • Tubes • Bottles Vials • Canisters
Dosing Range 1g — 5kg 0.1g — 10kg
Changeover Time 10 min <5 min (QCD system)
Power 380V/50Hz or 480V/60Hz 220V/60Hz available

Complete Processing Sequence

Integrated Workflow

  1. Container Feeding: Automatic unscrambling

  2. Pre-Conditioning: Dust removal/Ionizing air blast

  3. Precise Dosing: Multi-head/auger/vibratory filling

  4. Cotton Insertion: For pharmaceuticals (optional)

  5. Sealing: Foil induction sealing (1-5kW)

  6. Capping: Servo torque application (1-20Nm)

  7. Quality Control: Checkweighing ±0.5g

  8. Labeling: Wrap-around or front/back labeling

Specialized Variants

Application-Specific Solutions

  • Aseptic Monoblocs: ISO Class 5 cleanroom compliance

  • EX-Certified Units: ATEX/IECEx for solvent-based products

  • High-Viscosity Systems: 50,000 cP capability with heated paths

  • Nano-Filling: Peristaltic pumps for 1-50ml precision


Competitive Advantages

Why Locus Monoblocs?
✅ 35% Space Reduction vs separate machines
✅ Zero Transfer Rejects: Inline weight/vision checks
✅ Quick-Change Tooling: Color-coded format parts, <5 min format adjustments
✅ Data Integrity: Batch reporting + OEE tracking, 21 CFR Part 11 compliant software

Integration Options

Complete Line Solutions


Specialized Sub-Systems

Advanced Component Options

  • De-dusting Modules: HEPA-filtered vacuum systems

  • Anti-Static Systems: Ionized air bars + grounding

  • Nitrogen Flushing: <50ppm O₂ residual for oxidizable products

  • Vibration Stations: Anti-bridging for cohesive powders

  • EX-Certification: Full ATEX/IECEx compliance for combustible dusts


Monobloc Configurations

Application-Specific Solutions

Model Type Primary Use Key Feature
Tablet/Capsule Pharma counting Vibration-free gentle handling
Powder Auger Food & chemical powders CIP-capable stainless steel
Effervescent Tablet Tube filling Moisture-controlled environment
Multi-Product Small batch production Tool-less changeovers

Global Ordering & Support

Configure your monobloc:

📞 Phone: +7 927 056-19-99
Voltage customization available (110V-220V-380V-480V) — trusted by manufacturers in 28+ countries
Voltage customization • Multi-language HMIs • Regional certifications included
(International calls routed to English-speaking engineers).