Integrated Powder & Granule Packaging Systems with ±03% Accuracy.
Precision Powder Handling in Single Footprint
Integrated systems combining auger dosing, container handling, capping and sealing — engineered for free-flowing to cohesive powders with 32% space savings versus traditional lines.
End-to-End Powder Handling in Single Footprint
Rotary systems integrating auger dosing, container handling, capping, and inspection — delivering ±0.5% accuracy for free-flowing to cohesive powders across industries.
Engineered for Versatility
| Parameter | Standard Range | Advanced Options |
|---|---|---|
| Throughput | 50-150 BPM | 300 BPM (multi-head) |
| Dosing Accuracy | ±0.5% | ±0.25% (load cells) |
| Material Compatibility | Free-flowing powders | Cohesive powders* |
| Fill Range | 5g-5kg | 1g-10kg |
| Auger Configurations | 1-4 heads | 6 heads (custom) |
*With anti-bridging vibrators
Application-Optimized Systems
| Auger Type | Best For | Special Features |
|---|---|---|
| Standard Stainless | Food powders, chemicals | CIP-ready, 316L construction |
| Cantilevered | Sticky products | Quick-release for cleaning |
| Twin-Screw | Aerated powders | Deaeration technology |
| Ceramic-Coated | Abrasive materials | Wear-resistant surfaces |
| Combination System | Powders with particulates | Auger + volumetric cup filler |
Core Capabilities:
Engineered for Precision
| Parameter | Standard Range | Pharma-Grade Options |
|---|---|---|
| Dosing Range | 0.1g — 1,000g | 0.05g micro-dosing |
| Accuracy | ±0.5% (gravimetric) | ±0.1% (load cell) |
| Throughput | 50-200 BPM | 300 BPM (4-head) |
| Auger Configurations | 1-4 independent heads | 6 heads (custom) |
| Compliance | CE, ISO | GMP • 21 CFR Part 211 |
Integrated Powder Packaging Systems with Precision Auger Dosing.
Optimized for Diverse Powders
| Industry | Typical Products | Critical Features |
|---|---|---|
| Pharmaceutical | Antibiotic powders, sterile APIs | AISI 316L • Isolated zones |
| Cosmetics | Loose pigments, mineral makeup | Color-change protocols |
| Chemicals | Detergent powders, additives | EX-certified • Solvent resistance |
| Food | Spices, protein powders | USDA materials • Allergen control |
| Veterinary | Medicated feed additives | Washdown-ready construction |
Compliance-Ready Solutions
| Industry | Critical Features | Certifications |
|---|---|---|
| Pharmaceuticals | GMP design, dedusting systems | FDA 21 CFR Part 211 |
| Food & Beverage | USDA materials, allergen control | HACCP, ISO 22000 |
| Chemicals | EX-certification, anti-static systems | ATEX, IECEx |
| Cosmetics | Color change protocols, CIP capability | ISO 22716, ECOCERT |
Seamless 5-Stage Processing
Container Feeding: Automatic unscrambling with orientation check
Pre-Conditioning: Ionized air blast (anti-static)
Precision Dosing: Servo-controlled auger filling (±0.5%)
Sealing & Capping: Induction sealing + torque-controlled capping
Quality Control: Checkweighing ±0.5g with rejection station
Advanced Powder Management
| Component | Function | Technical Specs |
|---|---|---|
| Anti-Bridging | Material flow optimization | Pneumatic vibrators (0-100 Hz) |
| De-dusting | Containment of airborne particles | HEPA-filtered vacuum system |
| Nitrogen Flushing | Oxygen-sensitive products | <100ppm O₂ residual |
| CIP System | Clean-in-place capability | 3D spray balls, 0.8µm finish |
Precision Engineered Solutions
| System | Best For | Accuracy | Speed |
|---|---|---|---|
| Gravimetric | Critical applications | ±0.1-0.3% | 120 BPM |
| Timed Volumetric | High-speed packaging | ±0.5-1% | 300 BPM |
| Micro-Dosing | APIs, potent compounds | ±0.05g | 80 BPM |
Sterile Powder Handling
Material Construction: AISI 316L stainless steel contact surfaces
De-dusting System: HEPA-filtered vacuum with 0.3µm efficiency
Cleanability: CIP/SIP capability, radiused corners
Environmental Control: ISO Class 8 equivalent processing zone
Data Integrity: 21 CFR Part 11 compliant HMI
Advanced Powder Management
| Component | Function | Technical Specs |
|---|---|---|
| Anti-Bridging | Material flow optimization | Pneumatic vibrators (0-100 Hz) |
| Hopper Agitators | Cohesive powder handling | Variable-speed mixers |
| Screw Feeders | Continuous material supply | Food-grade UHMWPE surfaces |
| Nitrogen Purging | Oxygen-sensitive compounds | <100ppm O₂ residual |
Certified for Worldwide Operation
Electrical Safety: CE, UL, GOST-R
Explosion Protection: ATEX Category 1D/2D (Zone 20/21)
Food Compliance: EHEDG, 3-A Sanitary Standards
Pharma Validation: IQ/OQ/PQ documentation packages
Screw vs. Alternative Technologies
| Parameter | Screw Monobloc | Volumetric Cup | Linear Weigher |
|---|---|---|---|
| Accuracy | ±0.5% | ±2% | ±0.1% |
| Cohesive Materials | Excellent* | Poor | Good |
| Changeover Speed | 5 min | 15 min | 20 min |
| Footprint | Compact | Medium | Large |
*With vibration assist
Integrated 8-Stage Processing
Container Feeding: Automatic vial unscrambling
De-dusting: Ionized air blast
Precision Dosing: Gravimetric/timed auger filling
Cotton Insertion: For pharmaceuticals (optional)
Capping: Torque-controlled application
Induction Sealing: 1-3kW foil sealing
Labeling & Coding: Wrap-around labeling + inkjet
Checkweighing: ±0.1g accuracy with rejection
Why Choose Our Monoblocs?
✅ 43% Space Savings vs traditional powder lines
✅ Zero Cross-Contamination: Isolated material paths
✅ Rapid Changeovers: <10 minutes between formats
✅ Scale Flexibility: Modular head configurations
✅ Unmatched Accuracy: Gravimetric feedback for ±0.25% precision
✅ Difficult Powder Expertise: Handles titanium dioxide to cake mixes
Certified for Worldwide Operation
| Standard | Implementation |
|---|---|
| GMP (EU/USP) | Full validation packages |
| ATEX/IECEx | Zone 20/21 certification |
| EHEDG/3-A | Sanitary design certification |
| ISO 13485 | Quality management system |
Configure your powder solution:
