Description

LP-200 Automatic Filling and Capping Line with Screw Dosator

The LP-200 automatic filling and capping line is a state-of-the-art solution for packaging powders, granules, and other bulk products into containers such as vials, jars, and bottles. This integrated system combines a precision screw dosator for accurate filling, an automatic capping station for secure closure, and an optional labeling module for product identification. Constructed with GMP-compliant materials (SS304/SS316 stainless steel), the LP-200 is designed for hygiene, efficiency, and ease of use. Its modular design allows seamless integration into existing production lines, making it ideal for high-volume operations in regulated industries .

Technical Excellence:

• Screw Dosator System: Ensures precise filling with accuracy up to ±1–2%, reducing product waste and ensuring consistent fill volumes .

• Automatic Capping: Applies screw caps with consistent torque control, featuring an automatic cap orienter for seamless operation .

• Optional Labeling Module: Includes a linear labeler for applying labels with precision and adhesion .

• GMP Compliance: Constructed with stainless steel for easy cleaning and sterilization, meeting hygienic standards for pharmaceuticals and food industries .

• High-Speed Operation: Achieves speeds of up to 120 containers/minute, depending on container size and product characteristics .

• Quick Changeover: Tool-less adjustments for different container sizes and fill volumes, minimizing downtime .

Key Industries & Applications:

• Pharmaceuticals: Non-sterile medical powders, supplements, and medicinal products .

• Nutraceuticals: Protein powders, sports nutrition, and dietary supplements .

• Cosmetics: Scrubs, face powders, and beauty products .

• Food Industry: Spices, instant drinks, and food additives .

• Specialty Products: Hookah tobacco, slimes, and granular products .

Advanced Features:

• PLC Control System: Siemens PLC with touch-screen HMI for easy operation and monitoring .

• IoT Connectivity: Compatible with Industry 4.0 for real-time data tracking and predictive maintenance .

• Vision Inspection: Integrated cameras detect fill level errors or cap misalignments .

• Dust Extraction System: Minimizes airborne particles during filling, ensuring operator safety and product integrity .

Key Features (Bulleted List)

• Precision Filling: Screw dosator achieves ±1–2% accuracy for powders and granules .

• Automatic Capping: Handles screw caps with torque control and cap orientation .

• Optional Labeling: Linear labeler for precise label application .

• GMP-Compliant Design: Stainless steel construction for hygienic applications .

• High-Speed Operation: Up to 120 containers/minute for efficient production .

• Quick Changeover: Adjustable for various container sizes (e.g., 10mL to 1000mL) .

• User-Friendly Interface: PLC with touch-screen HMI for intuitive operation .

The automatic filling and capping line represents a complete packaging solution for various bulk products, combining precision dosing with efficient container handling. The system integrates three main components: a linear screw dosator for accurate product measurement, an automatic capping station with cap orienter, and a linear labeling system for final product identification.

Technical Features:

• Linear Screw Dosator: Provides precise volumetric filling with accuracy up to ±1% depending on product characteristics

• Automatic Capping System: Handles various cap types with integrated cap orientation and torque control

• Labeling Module: Applies labels with precision placement and secure adhesion

• Flexible Container Handling: Accommodates both small vials and large jars from 10ml to 1000ml capacity

• GMP-compliant Design: Constructed with SS304/SS316 stainless steel for pharmaceutical applications

• Quick Changeover: Tool-less adjustments for different container sizes and products

• User-friendly Interface: PLC control with touch-screen HMI for easy operation

Operation Process:

1. Empty containers are fed into the system via conveyor

2. Screw dosator accurately measures and fills product into containers

3. Cap orienter positions caps correctly for application

4. Capping station applies and tightens caps with consistent torque

5. Labeling system applies product labels with precise positioning

6. Finished products are discharged for packaging

Technical Specifications:

Applications:

• Pharmaceuticals: Non-sterile medical powders and supplements and medicinal products .

• Nutraceuticals: Sports nutrition, protein powders and dietary supplements

• Cosmetics: Scrubs, facial powders, face powders, beauty products

• Specialty Products: Slimes, hookah tobacco, specialty powders and granular products

• Food Industry: Spices, instant drinks, food additives

Regional Adaptation:

• Southeast Asia: humidity resistance and power stability

• European Markets: CE compliance and precision engineering

• North America: FDA compliance and production efficiency

• Middle East: durability and pharmaceutical applications

Why Choose LP-200?

• Accuracy: Screw dosator ensures precise fill volumes, reducing product giveaway .

• Versatility: Handles a wide range of powders, from fine steriles to coarse granules .

• Compliance: Meets international standards for pharmaceuticals and nutraceuticals .

• Efficiency: High-speed operation with minimal downtime for changeovers .

• Support: Global technical support and training available .

The LP-200 automatic filling and capping line is designed for precise dosing of powders, granules, and other bulk products into containers, followed by automatic capping and labeling. Equipped with a screw dosator for high accuracy (±1–2%), this system ensures efficient and hygienic packaging for pharmaceuticals, nutraceuticals, cosmetics, and food industries.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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