Description

High-Speed Automated Tablet & Capsule Packaging Line

LP-300 High-Speed Automated Tablet & Capsule Packaging Line for Jars | Counting, Filling, Capping.

Complete Turnkey Solution for Solid Dosage Form Packaging

The LP-300 Automatic Packaging Line represents a state-of-the-art integrated system designed to automate the entire process of counting, capping, sealing, and labeling tablets and capsules. This robust line eliminates human error, significantly boosts production output, and reduces labor costs for manufacturers in the pharmaceutical, nutraceutical, and sports nutrition industries .

Core System Components & Workflow

1. Linear Vibratory Counting System: The heart of the line. Tablets or capsules are gently fed via a vibratory feeder to a precision counting system. This ensures accurate portion control into jars, minimizing count inaccuracies and preventing product damage.

2. Automatic Cap Orienter: Lids are automatically fed, correctly oriented, and placed onto the filled jars before sealing, ensuring a smooth and efficient process flow.

3. In-Line Torque Capper: Jars are conveyed to the capping station where lids are screwed on with a consistent, pre-set torque. This guarantees a uniform and secure closure every time.

4. Induction Sealing Station (Optional): For an extra layer of protection, an induction sealer applies an airtight foil seal under the cap, providing tamper evidence and preserving product freshness.

5. Automatic Labeling System: Capped and sealed jars finally pass through a label applicator that accurately applies product labels, ensuring a professional finish and regulatory compliance.

6. Material Handling: A flat-top chain conveyor provides a stable transport platform for containers throughout the entire process.

Professional Product Designation

• Official Product Name: High-Speed Automated Solid Dosage Form & Cotton Packaging Line with Rotary Systems

• Model: HP-600-Rotary [Suggested model designation reflecting high performance]

Marketing-Optimized Short Description

High-Speed Packaging Line for Pharmaceutical and Nutraceutical Products

This advanced high-speed automated packaging line is engineered for ultra-efficient counting and packaging of softgel capsules, hard shell capsules, and coated tablets, with integrated automatic cotton dispensing functionality. Specifically designed for non-sterile pharmaceuticals, nutraceuticals (BACDs), vitamins, and sports nutrition, this system delivers exceptional speed without compromising accuracy or product integrity.

The sophisticated integration includes a disc-type container orienter, high-speed 6-nozzle counting system, specialized cotton cutting and dispensing unit, rotary torque capping system, disc-type cap orienter, rotary labeling system, induction sealer, and checkweigher for quality control. Constructed from GMP-compliant, AISI 304/316 stainless steel, this line represents the pinnacle of packaging technology for high-volume production environments.

Key Features & Benefits:

• High-Speed Operation: 6-nozzle counting system enables exceptional throughput rates

• Complete Quality Assurance: Integrated checkweigher ensures perfect fill weights

• Advanced Cotton Dispensing: Automated precision cotton placement system

• Rotary Technology: Rotary capper and labeler for maximum efficiency

• Pharmaceutical Grade: Full GMP compliance with easy-clean design

• Flexible Packaging: Handles both cylindrical and flat containers

Detailed Technical Description & Specifications

Technical Overview:
This high-performance automated line represents the latest advancement in packaging technology, featuring rotary systems for maximum throughput and precision. The system is designed for continuous operation in high-volume pharmaceutical and nutraceutical production environments.

Core Components & Workflow:

1. Disc-Type Container Orienter: High-speed container handling and orientation system

2. 6-Nozzle Counting System: Multi-head vibratory counter for ultra-high-speed precision counting

3. Automatic Cotton Dispenser: Precision cotton measurement and placement system

4. Rotary Torque Capping Station: High-speed rotary capping system with precise torque control

5. Disc-Type Cap Orienter: Advanced cap sorting and orientation system

6. Rotary Labeling System: High-speed pressure-sensitive label application

7. Induction Sealing Station: Tamper-evident foil sealing system

8. Checkweigher: Integrated weight verification and rejection system

9. Plate-Type Rotary Conveyor: High-speed container transport system

Technical Specifications Table:

Note: A full technical datasheet with speeds, accuracy rates, power requirements, and dimensions should be provided here .

Key Highlights:

High-Speed Precision Counting: Gentle linear vibratory system for accurate counting of tablets and capsules.

Complete Automation: Integrated line includes counting, cap sorting, torque capping, induction sealing, and labeling.

Secure Sealing: Torque capping ensures consistent closure, while optional induction sealing provides tamper evidence and freshness.

GMP Compliance & Hygienic Design: Easy-to-clean surfaces and sanitary construction meet stringent pharmaceutical standards.

User-Friendly Control: PLC with intuitive touchscreen HMI for easy operation and quick changeovers.

Industry Applications

• Pharmaceuticals: Non-sterile solid dosage forms like tablets and capsules.

• Nutraceuticals & Dietary Supplements (BACDs): Vitamins, probiotics, herbal supplements.

• Sports Nutrition: Protein tablets, pre-workout supplements, and other supplements.

• Veterinary Products: Medications and supplements for animals.

Why Choose the LP-300 Line?

• Unmatched Versatility: Effortlessly switch between different product types (tablets, capsules) and container sizes with quick changeover parts.

• Superior Accuracy & Quality: Precision counting and torque capping minimize product giveaway and ensure container integrity, protecting your brand’s reputation.

• Enhanced Productivity: Full automation drastically increases output per shift and reduces reliance on manual labor, improving your bottom line.

• Future-Proof Investment: Modular design allows for easy integration of additional components like vision inspection systems or checkweighers as your needs grow.

• Global Compliance: Built to meet international standards (GMP, CE), facilitating exports to global markets .

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!