LOCUS ROBOTICS’ servo-driven piston fillers deliver pharmaceutical-grade accuracy for viscous liquids, pastes, and aggressive chemicals — outperforming gravity and peristaltic systems.
| Type | Accuracy | Reliability | Best For |
|---|---|---|---|
| Single Servo | ±0.5% | High | Food/Chemicals <500k cP |
| Individual Servos | ±0.1% | Ultra-High | Pharma • Cosmetics • Critical Chemicals |
Individual servo-per-piston: Premium GMP-compliant solution
| Parameter | Specifications |
|---|---|
| Nozzles | 6-16 (expandable to 24 with dual-row) |
| Piston Volume | 30ml-5L (5 standard ranges) |
| Materials | 316L SS • Titanium • PTFE-lined • Full plastic |
| Options | Heating jackets • Mixers • ATEX • Anti-drip nozzles |
| Throughput | Up to 500 containers/min (dual-row config) |
✅ Pharma/Veterinary:
- Injectable drugs • Vaccine vials • Ointments
- GMP-compliant validation packages
✅ Cosmetics:
- Serums • Creams • High-value actives
- CIP/SIP capabilities
✅ Food & Chemicals:
- Ketchup • Sealants • Motor oils • Acids/alkalis
- EHEDG • ATEX options
| Technology | Limitation | Our Piston Solution |
|---|---|---|
| Peristaltic Pumps | Max 50,000 cP • Tube replacements | Handles 1M+ cP • No consumables |
| Gravimetric Fillers | Slow for viscous products | High-speed paste filling |
| Auger Systems | Product aeration • Inaccuracy | Gentle handling • ±0.1% accuracy |
Automatic Piston Filling Blocks
Precision Dosing for Viscous Products - From Serums to Sauces
- ±0.3% Accuracy** - Patented servo-controlled pistons
- 50-500 Containers/Min** - Adjustable for 1ml-20L
- Zero Cross-Contamination** - Quick-change tooling • CIP/SIP options
| Parameter | Piston Fillers | Competitor Alternatives |
|---|---|---|
| Viscosity Range | Up to 1,000,000 cP | Peristaltic: 50,000 cP max |
| Accuracy | ±0.3% | Gravity: ±1.5% |
| Changeover | <3 min | Auger: 15+ min |
| Gentle Handling | Low-shear design | N/A for shear-sensitive |
Pharma & Cosmetics
- Vaccine vials • Hyaluronic acid serums • Ointments
- GMP-compliant • 316L SS contact parts
Food & Beverage
- Ketchup • Mayonnaise • Baby food • Edible oils
- FDA-compliant • EHEDG-certified
Chemicals & Industrial
- Sealants • Lubricants • Two-component adhesives
- ATEX options • Halar®-coated wetted parts
✔ Anti-Drip Nozzles - For sticky products (honey, silicone gels)
✔ Smart Stroke Control - Automatic viscosity compensation
✔ Modular Design - Expand from 4 to 24 nozzles
✔ Recipe Memory - 100+ product profiles
! vs Peristaltic Pumps
+ No tube replacements
+ Handles particulates
! vs Auger Fillers
+ 5x faster for pastes
+ No product aeration
! vs Gravity Fillers
+ 10x better accuracy for viscous products
✅ Full GMP Documentation - IQ/OQ/PQ protocols
✅ Material Certs - 3.1/3.2 for 316L components
✅ Cleanability - Ra <0.4 µm surface finish
✅ Data Integrity - 21 CFR Part 11 compliant HMI
Material Upgrades:
Titanium for acids/halogens
PTFE coating for aggressive chemicals
Full plastic construction
Hazardous Environments:
ATEX/EX-certified designs
Nitrogen purging systems
Viscosity Management:
Heating jackets (thermal/water)
In-line mixers for suspensions
Key Feature: Individual servo control eliminates mechanical linkages — maintaining accuracy at 500+ cycles/hour.
Precision Package
✅ Free Viscosity Test - Validate with your product
✅ Validation Support - IQ/OQ execution included
✅ 3-Year Wear Parts Warranty
«Achieved 99.92% fill accuracy for $9,500/kg cosmetic peptides — reducing giveaway by $1.8M/year.»
— Luxury Skincare Manufacturer, Germany«Reduced product giveaway by $185,000/year with ±0.3% accuracy for $620/kg cosmetic serums.»
— Luxury Skincare Brand, ItalyAct Today, start Your Project: ✉ Email: mail@locuspack.com
📞 Phone: +7 927 056-19-99
