Description

Automatic Capsule & Tablet Counting and Packaging Line

LP-300: Automatic Soft Gelatin Capsule Packaging Line

Complete Automation for Soft Gelatin Capsule Packaging

The LP-300 Automatic Packaging Line is engineered to handle the delicate yet high-speed task of packaging soft gelatin capsules into jars with unparalleled accuracy and efficiency. This integrated system eliminates bottlenecks and reduces labor costs by seamlessly combining counting, capping, and labeling processes in a single, robust unit.

Complete Turnkey Solution for Solid Dosage Form Packaging

Our automatic packaging line represents the pinnacle of efficiency and reliability for packaging a wide range of solid dosage forms. This integrated system is designed to automate the entire process from counting to palletizing, eliminating human error and significantly increasing your production output for pharmaceuticals, nutraceuticals, and sports supplements.

Core System Components & Workflow

1. Linear Vibratory Counting System: The heart of the line. Products are gently fed via a vibratory feeder to a counting system with multiple nozzles. This ensures precise portion control into jars, minimizing count inaccuracies and product damage.

2. Automatic Cap Orienter: Lids are automatically fed, correctly oriented, and placed onto the filled jars before sealing, ensuring a smooth and efficient process flow.

3. In-Line Torque Capper: Jars are conveyed to the capping station where lids are screwed on with a consistent, pre-set torque. This guarantees a uniform and secure closure every time.

4. Induction Sealing Station (Optional): For an extra layer of protection, an induction sealer applies an airtight foil seal under the cap, providing tamper evidence and preserving product freshness.

5. Automatic Labeling System: Capped (and sealed) jars finally pass through a label applicator that accurately applies product labels, ensuring a professional finish and regulatory compliance.

6. Material Handling: A flat-top chain conveyor provides a stable transport platform, while a rotary accumulation table acts as a buffer, ensuring continuous downstream operation and easy integration with other packaging equipment.

7. Precision Counting & Filling System: Capsules are gently fed into the system. Advanced counting technology ensures accurate fill counts for each jar, from low to high volumes, with minimal damage to delicate softgels.

8. Automatic Capping Station: Filled jars are conveyed to the capping module. Here, lids are applied and torqued to a precise specification, guaranteeing a hermetic and tamper-evident seal critical for product shelf life and consumer safety .

9. 360° Wrap-Around Labeling: Capped jars proceed to the labeling system, where a full-body, self-adhesive label is seamlessly applied and smoothed, providing a professional finish and clear space for branding and regulatory information.

10. Integrated Conveying: A sanitary conveyor system smoothly transports jars between each station, ensuring a continuous production flow and maximizing line efficiency.

Technical Specifications Overview

Note: A full technical datasheet with speeds, accuracy rates, power requirements, and dimensions should be provided.

Industry Applications

• Pharmaceuticals: Non-sterile solid dosage forms like coated tablets and capsules, prescription and OTC medications in softgel form.

• Nutraceuticals & Dietary Supplements (BACDs): Herbal supplements in capsule or tablet form, Vitamins (A, D, E, K), omega-3s, herbal supplements, and probiotics.

• Sports Nutrition: Protein capsules, pre-workout tablets, and other supplements.

• Veterinary Products: Medications and supplements for animals.

Why Choose This Packaging Line?

• Unmatched Versatility: Effortlessly switch between different product types (softgels, hard capsules, tablets) and container sizes with quick changeover parts.

• Superior Accuracy & Quality: Precision counting and torque capping minimize product giveaway and ensure container integrity, protecting your brand’s reputation.

• Enhanced Productivity: Full automation drastically increases output per shift and reduces reliance on manual labor, improving your bottom line.

• Future-Proof Investment: Modular design allows for easy integration of additional components like vision inspection systems or checkweighers as your needs grow.

Why Choose the LP-300 Line?

• Exceptional Product Integrity: Gentle handling prevents damage to delicate softgel shells.

• Maximum Efficiency: Automated integration significantly increases output and reduces labor costs compared to manual operations.

• Regulatory Compliance: GMP-compliant design and documentation support meet strict pharmaceutical and food industry standards .

• Investment Protection: Robust, sanitary construction ensures long-term reliability and low cost of ownership.

• Enhanced Brand Image: A perfectly applied label and professionally sealed jar improve shelf appeal and consumer trust.

Key Highlights:
High-Speed Precision Counting: Gentle and accurate handling of softgels.

Automatic Torque Capping: Ensures a consistent, hermetic, and tamper-evident seal.

Full-Body Labeling: Applies 360° wrap-around labels for a premium appearance and vital product information.

GMP Compliance & Hygienic Design: Easy to clean and maintain, meeting industry standards.

User-Friendly PLC Control: Intuitive touchscreen HMI for easy operation and quick changeovers.

Key Features:
Versatile Counting: Handles softgel capsules, hard shell capsules, and coated tablets with high accuracy.

Complete Line Integration: Includes counting, cap sorting, capping, induction sealing, and labeling in one system.

Secure Sealing: Torque capping combined with induction sealing ensures product freshness and tamper evidence.

High Efficiency: Automated operation maximizes throughput and minimizes labor costs.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!