Equipment

Compact & Modular Filling Systems

Space-Optimized Filling Solutions

Engineered for Limited Footprints Without Compromising Performance.

CORE INNOVATIONS

Our modular compact lines redefine small-scale automation with industry-first space-saving features:

  • Transformative Layouts: Parallel or L-shaped configurations (55% smaller than linear systems)

  • Scalable Automation: Semi-auto to full-auto with micro-sized vibratory feeders

  • Dual-Dosing Options: Peristaltic (0.1-500ml) or piston (10ml-5L) technologies

  • Container Flexibility: Up to 1L capacity at 2,000 UPH throughput

L-shaped design reduces footprint by 65% vs. traditional lines.

🔧 Core Technical Specifications

  1. Modular Design Philosophy

    • Adopts flexible module combinations allowing separate speed adjustment per module.

    • Footprint reduction up to 65% vs. traditional lines.

  2. Throughput & Precision

    Model Type Output Range Accuracy Power Consumption
    Entry-Level 3,000 BPH ±1.5ml 0.75 kW
    High-Capacity 16,000 BPH ±1.5ml 3.0 kW
  3. Container Compatibility

    • Handles diverse formats:

      • Pharma/Cosmetics: Vials (20-100mm neck diameter)

      • Beverages: Glass/PET bottles (100-360mm height)

      • Food: Jars for sauces/jams


⚙️ Key Operational Features

  • Gentle Product Handling
    Liquid-pressure filling minimizes foaming in sensitive products like wines and serums.

  • Quick-Change Tooling
    Tool-free format adjustments in <20 minutes via slip-on neck guides.

  • Integrated Quality Control
    Photoelectric sensors enable «no container, no fill» error prevention.

  • Sanitary Construction
    AISI 316L stainless steel contact surfaces + CIP capability (alcohol injection systems optional).


🏭 Industry-Specific Configurations

Sector Critical Adaptations Example Applications
Beverages Counter-pressure fillers for carbonated drinks Wine, vodka, juice lines
Pharma USP Class VI tubing paths Vaccine serums, tinctures
Chemicals ATEX-certified explosion-proof motors Solvents, automotive fluids
Food 3A-sanitary seals + particulates handling Ketchup, oils, pulpy sauces

TECHNICAL SPECIFICATIONS

Parameter Benchtop Model Floor Model
Footprint 0.6m × 1.2m 1.5m × 3m
Throughput 400 UPH (1L containers) 2,000 UPH (1L containers)
Power 220V/15A 220V/3-phase
Height 0.9m 1.8m
Weight 130kg 720kg

INDUSTRY-SPECIFIC ADAPTATIONS

Automation Options:

  • Basic: Manual cap placement + torque capping

  • Advanced: Mini vibratory bowl (Ø300mm) + servo capper

  • Premium: Integrated vision inspection + rejection

🔄 Workflow Integration

Features like the «spider dryer» ensure 360° moisture removal.


💡 Competitive Advantages vs. Alternatives

  • Space Efficiency: 2.2m width vs. 3.3m in standard lines

  • Energy Savings: 2.2kW average consumption vs. 5kW+ in rotary systems.

  • Scalability: Start with 2-head semi-auto → upgrade to 16-head full automation.

  • Maintenance: 72% fewer wearing parts vs. piston fillers (no seals/cylinders to replace).


⚠️ Implementation Considerations

  • Limitations: Max viscosity 5,000 cP (requires gear pumps for thicker products).

  • Automation Tradeoffs: Basic models lack integrated cap orienters (operator loading needed).

  • Throughput Ceiling: 2,000 BPH vs. 12,000 BPH in industrial canning lines.


Technical Support & Compliance

  • 24-month warranty with 24/7 remote diagnostics.

  • CE, ATEX, and FDA 21 CFR Part 11 compliance options.

  • Factory acceptance testing (FAT) included.

FOOTPRINT COMPARISON

Layout Floor Space Max Throughput Ideal For
Linear 12m² 1,200 UPH Standard facilities
L-Shaped 4.5m² 800 UPH Corner installations
Parallel 6m² 2,000 UPH Narrow rooms
Vertical Stack 2.8m² 400 UPH Micro-labs

WHY COMPACT SYSTEMS?

✅ Zero Factory Modifications: Installs in existing spaces as small as 3m × 3m
✅ Pharma-Grade Precision: ±0.3% accuracy in ISO 5 cleanrooms
✅ Rapid ROI: 65% lower CAPEX vs. traditional lines
✅ Future Scalability: Add modules as production grows

We automated vaccine filling in our 16.2m² lab without renovations — impossible with standard equipment.
– Head of Production, Innovations Ltd.


DESIGN LIMITATIONS & SOLUTIONS

Constraint Technical Limit Engineering Workaround
Container Size Max 1L capacity Dual-lane processing
Throughput 2,000 UPH ceiling High-speed servo cappers
Viscosity 50,000 cP max Optimized flow paths
Particulates 3mm max size Large-bore nozzles

REQUEST DEMONSTRATION

Design your cost-effective filling solution:

📞 Phone: +7 927 056-19-99