High-Speed Automation for Sachets, Stick Packs & Doy-Style Pouches
Multi-Industry Pouch Solutions, Rapid Changeover Technology.
| Parameter | Standard Range | High-Capacity Option | ||
|---|---|---|---|---|
| Output | 40-80 bags/min | 100-120 bags/min | ||
| Pouch Width | 50-300 mm | 500 mm max | ||
| Pouch Length | 70-250 mm | 400 mm max | ||
| Sealing Methods | Heat | Ultrasonic | Cold | Laser-assisted |
| Film Compatibility | Laminates, foil, paper | Biodegradable materials | ||
| Power | 220V/380V ±10% | 480V 60Hz options |
We specialize in packaging solutions for:
✅ 3-Seal Sachets | ✅ 4-Seal Sachets | ✅ 5-Seal Dual-Compartment Sachets
✅ Stick Packs | ✅ Flow-Wrap Packs | ✅ Doy-Style Stand-Up Pouches
✅ Zip-Lock Bags | ✅ Tea Bags (Flat & Pyramid) | ✅ Pillow Bags
✅ Bulk Bags | ✅ Rigid-Bottom Pouches | ✅ Tetra-Style Cartons
✅ Paper Bags | ✅ Gusseted Bags | ✅ Stabilo Bags
✅ Brick Packs | + Custom Solutions
• Sachets: 3/4/5-seam, stick packs
• Doy-Style: Spouted, stand-up, zip-lock
• Specialty: Pyramid tea bags, gusseted pouches
• Industrial: Bulk bags (>5kg), hardware pouches
Customizable solutions for food, pharma, and industrial products with ≤10-min format changeovers.
| Product Type | Dispenser | Accuracy | Industry Use |
|---|---|---|---|
| Powders/Granules | Servo auger | ±0.1g | Coffee, spices, pharma powders |
| Liquids/Sauces | Piston filler | ±0.5% | Sauces, lubricants, cosmetics |
| Viscous Pastes | Gear pump | ±0.7% | Adhesives, sealants, thick creams |
| Solid Items | Multi-head weigher | Exact count | Hardware, medical devices |
| Hybrid Products | Co-dosing system | Layer control | Seasonings + oil, supplements |
Our VFFS systems perform:
Pouch Formation → Product Dosing → Hermetic Sealing
Variable Data Marking (Batch/Date/Expiry/Barcodes)
Perforation | Die-Cutting | Euro-Hang Hole Punching
Weight Rejection (Checkweigher integration)
Automated Transfer to downstream packaging via conveyor
Versatile Pouch Packaging Solutions.
Features:
N₂/CO₂ flushing (<0.5% O₂ residual)
Hot-fill capability (85°C)
USDA/FDA-compliant
Applications:
- Spice stick packs
- Sauce sachets
- Sugar portion packs
Features:
ISO Class 7 clean zone
Washdown construction
21 CFR Part 11 data logging
Applications:
- Powdered supplements
- Oral rehydration sachets
- Medicated ointments
Features:
EX-rated components
Heavy-duty zipper applicators
Particulate-resistant design
Applications:
- Hardware kits (screws/nuts)
- Chemical dosing pouches
- Adhesive cartridges
| Lanes | Max. Speed (Pouches/Min) | Ideal Use Case |
|---|---|---|
| Single | 20-25 | Low-volume production |
| Dual | 40-60 | Mid-scale operations |
| 4-8 Lane | 80+ | High-output manufacturing |
5-Seal Dual-Chamber Sachet Machines.
Packaged Products: Powders, granules, solids, liquids, pastes, gels.
Precision Dosing Systems:
Piston Fillers (Liquids/Pastes)
Peristaltic Pumps (Shear-sensitive fluids)
Gear Pumps (High-viscosity products)
Auger Fillers (Powders/Granules)
Volumetric Cup Fillers
Gravimetric Fillers
Multi-Head Weighers
Bucket Counters
💡 Industry Applications: Food, Cosmetics, Pharma, Agrochemicals, Home & Industrial Chemicals.
Rapid Changeover
Tool-free format adjustment in 8 min (50+ pouch templates)
Smart Operation
IIoT-ready with OPC UA connectivity | Energy monitoring
Hygienic Design
EHEDG-certified surfaces | Zero dead zones | CIP capability
Global Compliance
CE | UL | GOST-R | MECID | HALAL packages
Hookah Tobacco-Specific Fillers.
| Upstream | Quality Control | Downstream |
|---|---|---|
| Screw feeders | AI vision inspection | Robotic case packers |
| Tempering tanks | Checkweighers (±0.1g) | Automatic box formers |
| Vacuum conveyors | Metal detection | Palletizing systems |
Fill dissimilar products simultaneously (e.g., coffee + creamer, shampoo + conditioner).
Hybrid dosing: Piston + Auger systems in one machine.
Ideal for: Single-serve cosmetics, OTC pharma, condiments.
Produce flat or pyramid tea bags with integrated string/tag attachment.
Engineered for heterogeneous mixes (tobacco leaves + glycerin + flavorings).
Enhanced product handling to prevent clumping/weight variance.
Precision Dosing Systems for Every Product.
Deploy as standalone units or integrate into turnkey lines with:
Screw Feeders | Product Conveyors
Label Applicators | Bucket Elevators
Accumulation Tables | Checkweighers
Unmatched Versatility:
Handle 3× more pouch types vs. horizontal machines.
Space-Saving Design:
Compact footprint reduces production floor requirements by 30-50%.
▸ For Product Protection:
• 36-month shelf life with MAP gas flushing
• Moisture barriers for tropical climates
▸ For Manufacturing Agility:
• Morning: Spice sachets → Afternoon: Tea bags
• Recipe memory for 100+ products
▸ For Emerging Markets:
• Voltage stabilizers (170-500V)
• Dust-proof IP66 cabinets
Compact Design, Maximum Output.
| Metric | Manual Process | LOCUS VFFS System |
|---|---|---|
| Output | 20 bags/min | 100 bags/min |
| Labor | 3 operators | 0.5 operators |
| Packaging Waste | 12% | 1.5% |
| Payback Period | N/A | 8-14 months |
