Semi-Automatic Aerosol Workstations
Compact, Affordable Solutions for Small-Batch Aerosol Production
Maximum Flexibility, Minimal Investment
Entry-level systems offering unparalleled versatility for multi-product manufacturers — 60% more compact and 3x faster changeovers than automated alternatives.
Affordable Entry into Aerosol Manufacturing
Operator-guided systems for startups, pilot production, and low-volume SKUs — delivering professional results at 10-30 BPM without full automation investment.
Ideal For:
Modular Workstations
| Module | Function | Key Specs |
|---|---|---|
| Manual Crimping Press | Valve sealing | 20-66mm can diameters |
| Piston Filler | Precise liquid dosing | ±1% accuracy, 10ml-1L range |
| Gas Charging Station | Propellant injection | Digital pressure control |
| Cap Applicator | Safety cap placement | Pneumatic/electric drive options |
| EX-Control Cabinet | Hazardous material safety | ATEX/IECEx certified (optional) |
Key Advantages:
Modular Three-Station Setup
| Station | Function | Technical Specs |
|---|---|---|
| Piston Filler | Product dosing | ±1.5% accuracy, 10ml-1L range |
| Valve Crimper | Aluminum cap sealing | 20-66mm can diameters |
| Gas Charging Unit | Propellant injection | Digital pressure control (3-8 bar) |
| EX-Safety Upgrade | Hazardous material handling | ATEX/IECEx certified controls |
Performance Benchmarks
Throughput: Up to 1,000 cans/hour (operator-dependent)
Footprint: 2.4m × 1.5m (bench-top/floor models)
Changeover: <5 minutes (tool-free adjustments)
Power: 220V/50Hz or 110V/60Hz options
Compliance: CE, ISO 9001, EX-certified variants
Semi-Automatic Aerosol Filling and Crimping Stations.
Performance & Configuration
Throughput: 10-30 BPM (operator-dependent)
Power Options: 220V/50Hz or 110V/60Hz
Footprint: 1.8m × 1.2m (compact workshop fit)
Changeover: <5 mins (tool-free adjustments)
Compliance: CE, ISO 9001, TR CU 012/2011
Operator-Guided Production
Loading: Place cans on rotary indexing table
Filling: Trigger piston dispenser (foot pedal control)
Valve Placement: Position valve on can neck
Crimping: Activate hydraulic press (2-hand safety)
Gas Charging: Inject propellant via sealed chamber
Capping: Snap protective cap onto crimped valve
Labeling: Apply wrap-around label (manual station)
Solvent & LVH Compatibility
Pneumatic Controls: Eliminate electrical sparks
Grounding Kits: Static discharge prevention
EX-Certified: Optional ATEX/IECEx upgrade for:
Alcohol-based products
Acetone formulations
Hydrocarbon propellants
Operator-Guided Production
Loading: Place empty can in holder
Filling: Activate piston dispenser (foot pedal)
Transfer: Manually move to crimping station
Crimping: Secure valve with hydraulic press
Gas Charging: Inject propellant via sealed chamber
Capping: Apply protective overcap (optional)
Safe Handling of Flammables
Pneumatic Controls: Eliminate ignition sources
Static Grounding Kits: Mandatory for solvent-based products
EX-Certified: ATEX/IECEx compliance for:
Alcohol-based formulations (≥55% ABV)
Acetone/LVH products
Hydrocarbon propellants
Versatile Small-Batch Production
Cosmetics: Deodorants, dry shampoos, sunscreen sprays
Household: Air fresheners, disinfectants, stain removers
Industrial: Lubricants, anti-corrosion sprays
Pharma: Topical antiseptics, wound care sprays
Specialty: BoV (Bag-on-Valve) nutrient sprays
Small-Batch Specialization
Cosmetics: Limited edition hair sprays, sample deodorants
Pharma: Clinical trial topical sprays
Industrial: Niche lubricants, specialty coatings
Contract Mfg.: Small-run private label production
Featured Use Case:
R&D labs developing new BoV (Bag-on-Valve) formulations requiring manual process validation
Why Start With Semi-Auto?
✅ 65% Lower Investment vs automated lines
✅ Zero Programming: Instantly switch products/formats
✅ Portable Setup: Relocate between facilities
✅ GMP-Ready: Documentation packages available
Scale As You Grow
Precision Liquid Handling
| Type | Best For | Accuracy |
|---|---|---|
| Piston Filler | Standard formulations | ±1.5% |
| Vacuum Doser | Foaming products | ±2% |
| Peristaltic Pump* | Shear-sensitive ingredients | ±1% |
| *Upgrade option for BoV systems |
Scale As You Grow
Strategic Benefits
✅ Ultimate Flexibility: Switch between 5+ can sizes instantly
✅ Lowest Entry Cost: 65% cheaper than automated lines
✅ Space Optimization: Fits 10m² production areas
✅ GMP-Ready: Documentation packages available
Start small-scale aerosol production today:
