High-Speed Filling Solutions for 5-60L Containers with ±0.5% Accuracy.
Core Technology
LOCUS ROBOTICS designs specialized filling lines for pails, drums, and large containers engineered for viscous products like paints, adhesives, and food ingredients. Our systems feature patented nozzle technology and ATEX-compliant designs for explosive environments.
| Component | Technology | Performance |
|---|---|---|
| Dual-Layer Nozzles | «Nozzle-in-nozzle» design | 5L fill in 1.5 seconds |
| Closure Systems | Pneumatic press-on (plastic) ∙ Crimping (metal crowns) | 30 UPM throughput |
| EX-Explosion Proof | ATEX Zone 1 certification | For solvents/LVH chemicals |
| Hot-Fill Capable | 150°C thermal jackets | Chocolate ∙ Caramel ∙ Sauces |
Applications
1. Standard Plastic Pail Lines
Pail orientors ∙ Lid feeders ∙ Fill station ∙ Press-on capper ∙ Labeler with handle lift
2. Metal Drum Systems
Powered roller conveyors ∙ Crown crimping heads ∙ Grounding stations
3. Hazardous Material Lines
Nitrogen purging ∙ Vapor recovery ∙ Intrinsically safe components
4. Food-Grade Lines
316L stainless contact surfaces ∙ CIP/SIP capabilities ∙ EHEDG certification
| Parameter | Performance |
|---|---|
| Container Range | 5-60L pails ∙ 20-220L drums |
| Accuracy | ±0.3% at 30°C viscosity |
| Throughput | Up to 60 containers/minute |
| Material Compatibility | Up to 60,000 cP viscosity |
✅ 30% Faster Changeovers: Tool-free nozzle swaps
✅ Zero Drip Technology: Patented shutoff valves
✅ EX-Ready: Certified for acetone/xylene filling
✅ Food Safety: 3-A sanitary standards compliance
Case Study:
Filling 20L paint pails at 45 UPM with 98.2% weight accuracy — reducing giveaway by $12,520/month for a leading coatings manufacturer.
Technical Terms:
Automatic drum filler with load cells.
CIP-capable tote filling system.
High-viscosity drum pump filler.
ATEX-compliant filling equipment.
Net weight filling for IBCs.
Long-Tail Conversions:
1) Automated 55-gallon drum filler for paints.
2) GMP-compliant IBC filling system for food liquids.
3) Explosion-proof chemical drum filling line.
Design a custom filling solution for your high-viscosity products:
✉ Email: mail@locuspack.com
📞 Phone: +7 927 056-19-99
