Monobloc Cup Filling & Sealing Systems
Compact Automation for Dairy, Desserts & Ready Meals.
Precision Dosing for Every Product Type, Space-Saving Design for Dairy & Delicacies.
| Parameter | Specification | |||
|---|---|---|---|---|
| Output | 800–6,000 cups/hour (12-32 stations) | |||
| Container Support | 50ml–500ml plastic cups | |||
| Sealing Methods | Platinum-coated foil, film lidding | |||
| Dosing Systems | Piston | Gear | Auger | Volumetric combo |
| Materials | AISI 316L/430, 12Х18Н10Т, food-grade silicones | |||
| Aseptic Options | GMP-grade with nitrogen flushing |
| Parameter | Value | Industry Standard |
|---|---|---|
| Output | 30-80 cups/min | ISO 22000 |
| Container Range | 50ml-500ml cups/bowls | FDA 21 CFR Part 117 |
| Sealing Method | Precision platinum-coated foil | EHEDG-certified |
| Footprint | 2.8m × 1.5m (40% smaller vs linear) | |
| Power | 220V/380V, 50/60Hz (tropicalized) | IP65 protection |
Loading: Cups → Infeed magazine | Product → Hopper | Lids → Stack
Nitrogen Purging: Oxygen displacement in empty cups
Precision Filling: Product dispensing (piston/gear/auger)
Hermetic Sealing: Platinum foil/film heat-sealed to rim
Capping: Snap-on plastic lid application
Marking: Batch/date coding → Outfeed conveyor
| Product Type | Optimal Doser | Special Features |
|---|---|---|
| Liquids/Sauces | Piston | Steam jacket + agitator (hot fill) |
| Viscous Pastes | Gear pump | Shear-sensitive handling |
| Granular Solids | Volumetric combo | Zero product deformation (e.g., kurut) |
| Particulate Mixes | Auger | Caviar/fruit chunk compatibility |
- Dairy: Yogurt, sour cream, kefir, cottage cheese
- Sauces: Mayonnaise, ketchup, dressings
- Ready Meals: Desserts, pudding, hummus
- Specialty: Coffee creamers, baby food, dessert mousses
- Preserves: Jams, hot jelly, fruit compotes
- Delicacies: Caviar, pâtés, ready-to-eat meals
Space Efficiency: 45% smaller footprint vs. linear systems
Output Flexibility: Configurable 1–4 rows of cup nests
Hygienic Design: Full CIP capability | EHEDG-compliant surfaces
Plug-&-Play Integration
Pre-assembled units with ≤36hr installation
Zero-Contact Filling
Aseptic nozzles for pH-sensitive products (patented design)
Quick-Change Tooling
<20 min format switches between cup sizes/product (50-500ml)
Platinum Sealing Assurance
0.02mm foil integrity testing with leak detection
- Traceability: Inkjet printers + "Chestny Znak" compliance modules
- Quality Control: Checkweighers ±0.5g accuracy
- Downstream: Label applicators | Robotic case packers
- Regional Kits: Voltage stabilizers (170–500V) | Dust-proof IP69K
- Marking: Thermal inkjet (TIJ) date/batch coding
- Hygiene: CIP/SIP systems for pharma-grade cleaning
- Compliance: CE, GOST-R, MECID packages
▸ For Mid-Volume Producers:
• 3x higher output than benchtop units
• Operator-friendly HMI (Arabic/Spanish/Portuguese)
▸ For Sensitive Products:
• Oxygen barrier via nitrogen flushing
• Gentle handling of curds/chunks
▸ For Global Deployment:
• Tropicalized versions (humidity-resistant)
• Compliance packages: CE, GOST-R, MECID
▸ For Space-Limited Facilities:
• 40% smaller footprint vs linear systems
• Single-operator control panel
▸ For Sensitive Products:
• Nitrogen flushing option for oxidation prevention
• Aseptic zone compliance (ISO Class 8)
▸ For Emerging Markets:
• Voltage stabilizers (170-500V)
• Dust-proof electrical cabinets
Space-efficient integrated solutions for portioned packaging with platinum foil sealing.
