Benchtop Manual Capsule Fillers — Hard Gelatin Lab & Small Batch
Cost-Effective Encapsulation, Size-Specific Tooling, Pharma-Grade Options.
Precision Filling for R&D, GMP-Compliant Design, Small Batch Solutions.
LOCUS GROUP supplies compact, versatile equipment for hard gelatin capsule production. Our manual benchtop fillers offer the most accessible entry point into encapsulation — combining simplicity, affordability, and GMP-compliant construction.
LOCUS ROBOTICS supplies GMP-compliant manual capsule fillers for hard gelatin capsules — ideal for:
Pharmaceutical R&D laboratories
Nutraceutical startups
Small-batch supplement production
Clinical trial material preparation
Unlike automated systems, our manual fillers offer unmatched flexibility for formula development while maintaining strict compliance with pharmaceutical standards.
| Feature | Specification |
|---|---|
| Output | 100-500 capsules/hour (operator-dependent) |
| Capsule Sizes | 00, 0, 1, 2, 3, 4 |
| Dosing Accuracy | ±5% with powder/granules |
| Construction | AISI 304 stainless steel, GMP-compliant surfaces |
| Change Parts | Interchangeable dosing plates |
| Footprint | Compact 40×30 cm benchtop design |
| Parameter | Specification |
|---|---|
| Models | Plastic ∙ Aluminum-coated ∙ AISI 304 Stainless Steel (GMP) |
| Capsule Sizes | #000, #00, #0, #1, #2, #3, #4 |
| Capacity | 60 / 80 / 120 / 180 / 220 capsules per cycle |
| Operation | Pre-joined or separated capsules (with optional separation tool) |
| Footprint | Compact benchtop design (30×40 cm avg.) |
| Price Advantage | 1/10 cost of semi-automatic machines |
Setup: Secure capsule tray (200-300 capsules)
Separation: Press lever to separate caps from bodies
Filling: Distribute powder/granules across open bodies
Closing: Rejoin caps using pressure plate
Ejection: Release finished capsules into collection tray
Preparation:
Select size-specific tray (#0, #1, etc.)
Load capsules (joined or pre-separated)
Filling:
Distribute powder across open bodies
Scrape excess with included tool
Sealing:
Align caps using guide plate
Apply pressure to lock capsules
Release:
Eject finished capsules into container
| Type | Best For | GMP Compliance |
|---|---|---|
| Plastic | Training labs, herbal supplements | No |
| Aluminum-coated | Food-grade supplements | Limited |
| AISI 304 Stainless | Pharmaceuticals, clinical trials | Full |
Formulation Development: Test powder flow characteristics
Clinical Trial Production: Small-batch GMP manufacturing
Educational Use: Pharmacy school training
Herbal Supplement Makers: Low-volume botanical encapsulation
Startups: Affordable entry into supplement manufacturing
Universities: Pharmacy student training
Research Labs: Formulation development (<500 capsules/day)
Contract Manufacturers: Small-batch specialty products
Material Traceability: Documentation for all contact surfaces
Cleanability: Smooth surfaces with <0.8 Ra roughness
Change Control: Logbook for dosing plate changes
Validation Support: IQ/OQ protocols available
| Market | Special Considerations |
|---|---|
| Southeast Asia | Humidity-resistant components |
| Africa | No-power operation for unstable grids |
| Middle East | Documentation in Arabic available |
| Latin America | Spanish operation manuals |
Manual capsule filler 220 holes GMP model.
| Market | Equipment Advantage |
|---|---|
| Southeast Asia | Humidity-resistant components |
| Africa | No electricity required — ideal for remote areas |
| Latin America | Spanish operation manuals included |
Precision Engineering:
Laser-cut alignment pins ensure 99.65% capsule integrity — critical for low-moisture APIs in tropical climates.
Cost Efficiency:
Achieve ROI in 40 days: Produce 1,000 capsules/day at 90% lower cost than automated systems.
Versatility:
Switch between #00 and #4 capsules in 150 seconds using quick-release trays — perfect for multi-product facilities and contract manufacturers handling multiple formulations.
+ Full GMP documentation package
+ Free size-specific dosing scoops
+ Lifetime frame warranty
- No hidden automation costs
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for GMP:
Compliance Roadmap:
CE, EAC, ISO 9001 certifications.
GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
