Industrial-Grade Sealing Solutions for 5,000+ BPH Production Lines.
| Parameter | Standard Model | Pharma Grade | Heavy-Duty |
|---|---|---|---|
| Throughput | 20,000-35,000 BPH | 15,000-25,000 BPH | 50,000-80,000 BPH |
| Stations | 8-16 heads | 6-12 heads | 24-48 heads |
| Cap Size Range | 15-120mm | 8-50mm | 20-150mm |
| Power | Servo-electric | Cleanroom Servo | Dual-servo + Hydraulic |
| Compliance | CE, UL | cGMP, FDA 21 CFR 11 | ATEX, SIL-2 |
| Sealing Method | Cap Types | Industry Applications |
|---|---|---|
| Torque Control | PET Screw Caps, Continuous Thread | Beverages, Chemicals |
| ROPP Sealing | Aluminum Roll-Ons | Pharma, Spirits |
| Press-Fit Crimping | Flip-Offs, Crown Seals | Food, Veterinary |
| Compression | Guala™ Closures, Stopper Insertion | Cosmetics, E-Liquids |
| Sector | Critical Features | Performance Benchmark |
|---|---|---|
| Pharma | Isolator integration, VHP compatibility | 99.98% seal integrity |
| Beverage | CO₂ retention tech, CIP/SIP | <0.3% ullage variation |
| Chemicals | Explosion-proof motors, Halar coating | 100% ATEX compliance |
| Cosmetics | Gloss-preserving jaws, CRC systems | Zero surface marring |
Core Components:
Starwheel infeed with precision guides
Rotating turret with servo capping heads
Cap delivery system (elevator/vibratory)
Torque verification sensors
Rejection station with SCADA integration
Automation Stack:
PLC Control → HMI Recipe Management → OPC-UA Data Export → MES/ERP Connectivity
Key Specifications:
Heads: 4, 6, 8, or 12 stations
Throughput: 5,000-20,000+ BPH
Cap Transfer: Sequential wheel-to-wheel handoff
Sealing Process: Simultaneous cap placement and application
| Parameter | Rotary Cappers | Linear Cappers |
|---|---|---|
| Speed | ★★★★★ (20k+ BPH) | ★★★ (5k BPH max) |
| Stability | Vibration-free operation | Bottle oscillation issues |
| Footprint | Compact circular layout | Extended linear space |
| Changeover | 30-90 minutes | 15-30 minutes |
| Minimum Output | 5,000 BPH | 500 BPH |
Core Technologies:
Aluminum Crimping: Flip-off caps (K-1, K-2, K-3 series)
Torque Control: PET screw caps, child-resistant closures
ROPP Threading: 28/32mm aluminum caps
Press-Fit Insertion: Dispensopak, Guala™ security seals
Sprayer Actuation: Trigger pumps, dosers
Specialized Tooling For:
Pharmaceutical flip-offs
Cosmetic pump dispensers
Chemical drum bungs
E-liquid nozzles
Automated Line Configuration:
Filler → Cap Orienter → Rotary Capper → Labeler → Packout
Essential Components:
Cap Feeding: Vibratory bowls or elevator systems
Precision Handling: Starwheel guides with ±0.1mm tolerance
Quality Assurance: Integrated torque sensors
Material Handling: Accumulation tables between stations
| Sector | Typical Output | Common Caps |
|---|---|---|
| Pharmaceuticals | 8,000-12,000 BPH | Flip-off, ROPP |
| Beverages | 15,000-20,000 BPH | Crowns, ROPP |
| Cosmetics | 6,000-10,000 BPH | Pumps, CRC |
| Chemicals | 5,000-8,000 BPH | DIN plugs, bungs |
| E-Liquids | 7,000-10,000 BPH | Child-resistant nozzles |
| Component | Standard Model | Pharma Grade |
|---|---|---|
| Frame | Powder-coated steel | 316L SS electropolished |
| Drive | Servo-pneumatic | Full servo control |
| Accuracy | ±0.1 Nm torque | ±0.02 Nm with data logging |
| Compliance | CE, UL | cGMP, 21 CFR Part 11 |
+ Patented Anti-Backoff Technology
+ Tool-Free Changeovers (<15 min)
+ Integrated Vision Inspection
- Competitors require secondary stations
Throughput Comparison:
| Machine Type | Max Output | Changeover Time |
|---|---|---|
| Rotary Turret | 80,000 BPH | 15 min |
| Linear Automatic | 5,000 BPH | 45 min |
| Benchtop Auto | 3,500 BPH | 5 min |
Turnkey Line Configurations:
Pharma Tri-Block: Filling → Capping → Sealing
Beverage Monobloc: Rinsing → Filling → ROPP Capping
Chemical Lines: Drum decanting → Net weight filling → Bung sealing
Upgrade Paths:
Add AI-powered defect detection (+$28k)
Integrate nitrogen blanketing (+$15k)
Install track-and-trace serialization (+$42k)
+ 40% higher uptime than linear systems
+ Patented anti-jam transfer system
+ Quick-change tooling (under 90 min)
- Higher initial investment
- Requires trained technicians
Included Services:
FAT (Factory Acceptance Testing)
72-hour onsite commissioning
Remote diagnostics support
Our ACM-300 rotary capper delivers:
Industry-Leading Uptime: 98.7% OEE with predictive maintenance
Future-Proof Design: OPC-UA connectivity for Industry 4.0
Zero-Compromise Precision: ±0.2% fill-to-cap alignment
Global Compliance: CE, FDA, GOST-R, TÜV certifications»*
Included With Every System:
Factory acceptance testing (FAT)
72-hour onsite commissioning
Operator training simulator
Consultation: Cap dimension analysis
Simulation: Throughput verification
FAT: Performance sign-off
Installation: Line integration <5 days
Our ACM-300 capper handles 8,000 vials/hour with 98.92% seal integrity — ideal for vaccine production and high-volume injectables.
Ready to scale beyond 5,000 BPH?✉ Email:mail@locuspack.com
📞 Phone: +7 927 056-19-99
Pharma validation packages.
ATEX-compliant chemical models.
Turnkey line integration.
