Peristaltic Pump Filling, capping and labelers Systems.
Contamination-Free Dosing for Sensitive & Aggressive Products.
Our servo-driven peristaltic systems eliminate product contact with moving parts through:
Disposable Fluid Paths: Pharmaceutical-grade tubing replacements in <10 seconds
Zero Cross-Contamination: Ideal for batch-to-batch changeovers
Shear-Sensitive Handling: Gentle pumping action preserves cell cultures and emulsions
Explosion-Safe Design: ATEX-certified for solvents and flammable liquids
Rollers compress tubing to create precise positive displacement.
| Feature | Benefit | Industry Impact |
|---|---|---|
| No Seals/Valves | Zero maintenance costs | 77.25% reduction vs. piston systems |
| CIP/SIP Elimination | Instant product change | 30-minute batch changeovers |
| Static Charge Prevention | Safe for flammable solvents | ATEX Zone 0 compliance |
| Bidirectional Flow | Eliminates drip residue | 99.72% fill accuracy |
As industry leaders in peristaltic filling technology, our systems outperform piston and flow-meter solutions through revolutionary disposable fluid path engineering:
Zero Cross-Contamination: Pharmaceutical-grade tubing eliminates batch-to-batch carryover
Chemical Versatility: Swap tubing in <120 seconds for aggressive solvents or food products
Shear-Sensitive Handling: Gentle pumping preserves emulsions and cell cultures (±1% viability)
Scalable Automation: From benchtop units to 16-head production lines
Chemical-resistant tubing change in under 120 seconds.
| Parameter | Peristaltic Systems | Piston Fillers | Flow Meters |
|---|---|---|---|
| Cleaning Time | 1-2 min | 30-45 min | 15-20 min |
| Product Changeover | <5 min | 20-30 min | 10-15 min |
| Maintenance Cost/1k Units | ~$0.18 | ~$1.73 | ~$0.87 |
| Max Viscosity | 10,000 cP | 100,000 cP | 3,000 cP |
| ATEX Compliance | Zone 0 (intrinsic safety) | Zone 1 | Not recommended |
| Parameter | Performance | Notes |
|---|---|---|
| Viscosity Range | 1-10,000 cP | Handles blood products to adhesives |
| Accuracy | ±3% | ±0.3% with servo control |
| Min Dose | 0.1 ml | Micro-dosing for diagnostics |
| Max Flow Rate | 2.5 L/min | Per pump head |
| Tubing Options | Pharmaflex®, Norprene®, Viton® | Product-specific compatibility |
Pharmaceuticals
Vaccines & biologics: USP Class VI tubing
Cytotoxins: Closed-system fluid paths
Ophthalmic: Low-adhesion tubing
Food & Beverage
Fruit pulps: Large-bore tubing (8-15mm)
Flavored oils: FDA-compliant materials
Craft beverages: Oxygen-barrier tubing
Chemicals
Solvents: Chemical-resistant Viton®
Abrasives: Reinforced tubing liners
Corrosives: Ceramic roller options
Cosmetics
Serums: Transparent dosing visibility
Peelings: Abrasion-resistant formulations
Fragrances: Low-permeability tubing
Drive Systems by Application
| Motor Type | Dose Range | Target Industries |
|---|---|---|
| Stepper (100/300/600 rpm) | 0.1-500ml | Diagnostics, cosmetics, veterinary |
| High-Torque Servo | 500ml-20L | Chemicals, food, industrial |
Pharma & Veterinary
USP Class VI tubing
Sterile connectors
Batch documentation (21 CFR Part 11)
Chemicals & Industrial
Viton®/Kalrez® tubing for solvents
Static-dissipative housings
ATEX Zone 0 certification
Cosmetics & Personal Care
Transparent dosing visibility
Low-adhesion tubing for serums
GMP-compliant design
Food Processing
FDA-compliant materials
CIP-ready construction
Particulate handling up to 3mm
System Enhancements:
AutoTube™ Change: Robotic tubing replacement
Viscosity Compensation: Adaptive roller pressure
Bubble Detection: Ultrasonic sensors
Sterile Connection: Steam-in-place ports
✅ Unmatched Purity: Zero product contact with machinery
✅ Instant Changeovers: New product = New $0.70 tube
✅ Ultra-Gentle Handling: <2% cell viability loss in biologics
✅ Hazardous Material Safety: Intrinsically safe for ATEX Zone 0
Switching to peristaltic eliminated batch contamination issues — we now run vaccines and antibiotics on the same line.
– Quality Director, BioPharm Solutions Inc.
| Metric | Peristaltic | Piston Filler |
|---|---|---|
| Cleaning Time | 2 minutes (tube change) | 38 minutes (CIP + disassembly) |
| Material Cost | $0.20-$1.60 per tube | $77 seal kit replacement |
| Contamination Risk | None | Moderate (seal interfaces) |
| Solvent Compatibility | Excellent | Limited |
✅ Unmatched Purity: 98% product isolation from machinery
✅ Explosion-Safe Operation: Certified for acetone, ethanol, IPA
✅ Micro to Macro Dosing: 0.1ml to 20L on same platform
✅ Future-Proof Investment: Upgrade from semi-auto to full automation
We reduced changeover time from 3 hours to 9 minutes between vaccine batches — a game changer for our CDMO.
– Director of Manufacturing, BioSolutions Pharma
| Metric | Improvement | Financial Impact |
|---|---|---|
| Cleaning Labor | 92% reduction | $78k/year savings |
| Product Loss | 0.2% vs 1.8% | $108k/year recover |
| OEE Increase | 28% higher utilization | +$2.1M annual capacity |
Advanced Tubing-Based Dosing for Pharma, Chemicals & Cosmetics.
Design your maximum-efficiency production line:
