
Turnkey Solutions for 1,200+ Containers/Hour Throughput.
Precision Solutions for 5,000-12,000 VPH Production Demands.
Our servo-driven rotary monobloc systems deliver industry-leading speeds with pharmaceutical-grade accuracy (±0.38%) through integrated:
Indexing Turntables: Precision positioning with <5ms dwell time
Multi-Head Dosing: 6-48 stations (piston/peristaltic/gear options)
CIP/SIP Compatibility: FDA-compliant clean-in-place systems
Industry 4.0 Ready: OPC-UA connectivity for MES integration
Simultaneous filling/capping at 1,500 bottles per minute.
| Metric | LocusPack RX Series | Industry Average |
|---|---|---|
| Max Throughput | 1,500 BPM | 800-1,200 BPM |
| Changeover Time | <10 min | 20-45 min |
| Format Flexibility | 30+ container types | 5-15 types |
| Yield Loss | <0.1% | 0.5-2% |
| Energy Consumption | 18 kW/h | 25-35 kW/h |
| System Type | Max Throughput | Configuration | Drive Technology |
|---|---|---|---|
| Linear In-Line | 6,000 VPH | 16-piston dosing units + dual-track conveyor | Servo-indexed motion |
| Rotary Monobloc | 12,000+ VPH | Integrated carousel + screw feeders | Continuous motion |
For 5,000-6,000 Vial/Hour Applications/
16-Piston Dosing Array: ±0.5% accuracy at 300ms cycle time
Dual-Track Conveyor: Simultaneous processing of two vial streams
Modular Expandability: Add labeling/capping modules with no downtime
Typical Applications: Pharmaceuticals, diagnostics, premium cosmetics
Our linear system with 16 servo-pistons achieves 5,800 VPH while maintaining ISO 15378 compliance for injectables.
For 6,000-12,000+ Vial/Hour Requirements.
| Sector | Speed Focus | Critical Features |
|---|---|---|
| Beverage | 1,500 BPM | Counter-pressure filling, CO₂ recovery |
| Pharma | 800 VPM | Isolator compatibility, weight check reject |
| Chemicals | 1,200 CPM | ATEX Zone 1, solvent recovery hoods |
| Cosmetics | 900 BPM | Anti-static nozzles, viscous product handling |
Key Innovations:
Zero-gap vial transfer at 2.5 m/s
CIP/SIP-ready stainless steel construction
Torque-controlled capping with ±0.1 Nm precision
✅ Proven 12,000 VPH Performance: Documented in GMP environments
✅ Future-Proof Scaling: Modular architecture grows with production needs
✅ Precision Engineering: <0.5% fill accuracy across viscosity range (1-50,000 cP)
✅ Rapid ROI: 35% higher output vs. industry-standard systems
| Sector | Speed Tier | Critical Features |
|---|---|---|
| Pharma | 12,000 VPH | Isolator compatibility, weight check rejection |
| Biotech | 8,000 VPH | Single-use fluid paths, aseptic barrier tech |
| Cosmetics | 10,000 VPH | Viscous product handling, anti-static nozzles |
| Diagnostics | 6,000 VPH | Micro-dosing down to 0.1ml, low dead volume |
✅ 27.5% Higher Output: Patented «Continuous Motion» technology
✅ Zero Product Waste: Closed-loop feedback controls
✅ Ultra-Fast Changeovers: Tool-less quick-release clamps
✅ Future-Proof Scalability: Add modules without downtime
Our R-600Max system reduced filling line footprint by 35% while increasing pharmaceutical vial output to 0.8 million units/day.
– Plant Manager, Global Pharma Solutions.
Design your maximum-efficiency production line: