Equipment

High-Speed Rotary Filling Systems

Turnkey Solutions for 1,200+ Containers/Hour Throughput.

Precision Solutions for 5,000-12,000 VPH Production Demands.

TECHNOLOGY HIGHLIGHTS

Our servo-driven rotary monobloc systems deliver industry-leading speeds with pharmaceutical-grade accuracy (±0.38%) through integrated:

  • Indexing Turntables: Precision positioning with <5ms dwell time

  • Multi-Head Dosing: 6-48 stations (piston/peristaltic/gear options)

  • CIP/SIP Compatibility: FDA-compliant clean-in-place systems

  • Industry 4.0 Ready: OPC-UA connectivity for MES integration

Simultaneous filling/capping at 1,500 bottles per minute.


PERFORMANCE BENCHMARKS

Metric LocusPack RX Series Industry Average
Max Throughput 1,500 BPM 800-1,200 BPM
Changeover Time <10 min 20-45 min
Format Flexibility 30+ container types 5-15 types
Yield Loss <0.1% 0.5-2%
Energy Consumption 18 kW/h 25-35 kW/h

TECHNICAL CAPACITY BREAKDOWN

System Type Max Throughput Configuration Drive Technology
Linear In-Line 6,000 VPH 16-piston dosing units + dual-track conveyor Servo-indexed motion
Rotary Monobloc 12,000+ VPH Integrated carousel + screw feeders Continuous motion

LINEAR SYSTEM ENGINEERING

For 5,000-6,000 Vial/Hour Applications/

  • 16-Piston Dosing Array: ±0.5% accuracy at 300ms cycle time

  • Dual-Track Conveyor: Simultaneous processing of two vial streams

  • Modular Expandability: Add labeling/capping modules with no downtime

  • Typical Applications: Pharmaceuticals, diagnostics, premium cosmetics

Our linear system with 16 servo-pistons achieves 5,800 VPH while maintaining ISO 15378 compliance for injectables.


ROTARY SYSTEM ARCHITECTURE

For 6,000-12,000+ Vial/Hour Requirements.

INDUSTRY-SPECIFIC CONFIGURATIONS

Sector Speed Focus Critical Features
Beverage 1,500 BPM Counter-pressure filling, CO₂ recovery
Pharma 800 VPM Isolator compatibility, weight check reject
Chemicals 1,200 CPM ATEX Zone 1, solvent recovery hoods
Cosmetics 900 BPM Anti-static nozzles, viscous product handling

INTEGRATED LINE ARCHITECTURE

High-Throughput Filling Systems: Linear vs. Rotary Configurations.

Key Innovations:

  • Zero-gap vial transfer at 2.5 m/s

  • CIP/SIP-ready stainless steel construction

  • Torque-controlled capping with ±0.1 Nm precision


WHY CHOOSE LOCUS ROBOTICS?

✅ Proven 12,000 VPH Performance: Documented in GMP environments
✅ Future-Proof Scaling: Modular architecture grows with production needs
✅ Precision Engineering: <0.5% fill accuracy across viscosity range (1-50,000 cP)
✅ Rapid ROI: 35% higher output vs. industry-standard systems


INDUSTRY-SPECIFIC SOLUTIONS

Sector Speed Tier Critical Features
Pharma 12,000 VPH Isolator compatibility, weight check rejection
Biotech 8,000 VPH Single-use fluid paths, aseptic barrier tech
Cosmetics 10,000 VPH Viscous product handling, anti-static nozzles
Diagnostics 6,000 VPH Micro-dosing down to 0.1ml, low dead volume

WHY HIGH-SPEED ROTARY?

✅ 27.5% Higher Output: Patented «Continuous Motion» technology
✅ Zero Product Waste: Closed-loop feedback controls
✅ Ultra-Fast Changeovers: Tool-less quick-release clamps
✅ Future-Proof Scalability: Add modules without downtime

Our R-600Max system reduced filling line footprint by 35% while increasing pharmaceutical vial output to 0.8 million units/day.
– Plant Manager, Global Pharma Solutions.

REQUEST ENGINEERING REVIEW

Design your maximum-efficiency production line:

📞 Phone: +7 927 056-19-99