Precision Mass-Flow Technology for Universal Liquid & Viscous Product Handling.
Mass-Based Dosing with ±0.1% Accuracy for Value Liquids.
Our Coriolis & Ultrasonic metering systems deliver pharmaceutical-grade precision through continuous mass measurement:
Coriolis Principle: Direct mass flow measurement (±0.1% accuracy)
Ultrasonic Option: Clamp-on sensors for CIP-sensitive applications
Viscosity Compensation: Handles 1-3,000 cP without recalibration
Density Tracking: Real-time adjustment for temperature variations
Twin-tube oscillation enables direct mass measurement.
Our Coriolis and ultrasonic flow meter systems represent the pinnacle of dosing technology, delivering unparalleled versatility through direct mass-flow measurement:
Universal Viscosity Handling: 1-5,000 cP without recalibration
Multi-Phase Capability: Handles liquids, emulsions, and suspensions
High-Speed Dosing: Up to 150 BPM per nozzle
Closed-Loop Control: Real-time compensation for density/temperature changes
Mass-flow sensors enable precision independent of product characteristics.
| Capability | Flow Meter Systems | Piston Fillers | Gravimetric |
|---|---|---|---|
| Viscosity Range | 1-5,000 cP | 50-50,000 cP | 1-50,000 cP |
| Accuracy | ±0.1% | ±0.5% | ±0.2% |
| Speed | 150 BPM/nozzle | 80 BPM/nozzle | 100 BPM/nozzle |
| Product Changeover | <5 min | 15-30 min | 10-15 min |
| Suspension Handling | Excellent | Poor | Good |
| Parameter | Flow Meter Filler | Gravimetric Filler |
|---|---|---|
| Accuracy | ±0.1% | ±0.2% |
| Speed | 120 BPM/nozzle | 80 BPM/nozzle |
| Viscosity Range | 1-3,000 cP | 1-50,000 cP |
| Temperature Sensitivity | Auto-compensated | Manual adjustment |
| CIP Compatibility | Full steam/SIP | Limited |
| Sector | Applications | Critical Features |
|---|---|---|
| Pharmaceuticals | Vaccines, biologics, APIs | USP Class VI materials, 21 CFR Part 11 |
| Chemicals | Solvents, concentrates | ATEX-certified, explosion-proof |
| Food & Beverage | Edible oils, syrups | 3A-sanitary design, EHEDG certification |
| Cosmetics | Serums, concentrates | Low dead volume (0.1ml) |
Key Components:
Feed Pumps: Diaphragm (chemicals), gear (viscous), vane (shear-sensitive)
Measurement Tech: Coriolis (pharma), ultrasonic (CIP-sensitive)
Valve System: Pneumatic check valves with <5ms response
Nozzle Design: Two-component anti-drip with full drainage
Key Components:
High-Speed Valves: <10ms response time
Sanitary Flow Tubes: 316L/Alloy C22 construction
Integrated Degassing: Prevents bubble measurement errors
Recipe Management: 500+ programmable profiles
✅ Unmatched Precision: 0.1% accuracy for high-value products
✅ Temperature Resilience: Automatic density compensation (-20°C to 65°C)
✅ Zero Calibration: Maintains accuracy without routine checks
✅ Data Integrity: Batch reporting with METTLER TOLEDO® compliance
Reduced vaccine giveaway by $380k/year through ±0.1% fill accuracy versus our previous ±1.2% volumetric system.
– Director of Manufacturing, Pharm Solutions
| Sector | Products | Critical Configurations |
|---|---|---|
| Food & Beverage | Oils, syrups, dressings | 3A-sanitary, EHEDG-certified flow tubes |
| Cosmetics | Serums, lotions, suspensions | Transparent sections for visual verification |
| Automotive Chemicals | Antifreeze, brake fluids | ATEX-certified, solvent-resistant materials |
| Construction Chemicals | Sealants, adhesives | High-pressure gear pumps (up to 15 bar) |
| Household Chemicals | Detergents, disinfectants | CIP-ready with caustic-resistant seals |
✅ True Universal Dosing: Switch between water-thin and paste-like products instantly
✅ Data-Rich Process Control: Track density, temperature, and mass flow simultaneously
✅ Reduced Product Loss: <0.5% giveaway versus volumetric systems
✅ Future-Proof Scalability: Expand from 2 to 16 nozzles without re-engineering
We filled 64.5 different SKUs — from solvent cleaners to silicone pastes — on one flow meter line, eliminating three dedicated fillers.
– Plant Manager, cemical Solutions
⚠️ Investment Premium: 25-45% higher CAPEX vs. piston systems
⚠️ Programming Complexity: Requires PID tuning expertise
✅ ROI Justification:
30% faster changeovers
50% less calibration labor
18% reduction in rejected batches
Design your precision filling solution:
