Niche Technology for Collapsible Tubes, Cartridges & Specialty Containers.
While painted tubes dominate the Russian market, our labeling systems solve critical production challenges:
Urgent large-batch labeling (weeks → hours)
Specialty container handling where printing isn’t feasible
R&D/prototype development requiring instant branding
| Type | Throughput | Key Applications | Footprint |
|---|---|---|---|
| Semi-Automatic Benchtop | 800-1,200 tph | R&D batches, pilot production | 0.8m² |
| Automatic Linear | 600-3,000 tph | Standard production lines | 3.5m² |
| Integrated Inline | Syncs with filler | High-speed cosmetics/pharma | Built into monobloc |
| Robotic High-Speed | 10,000+ tph | Large-scale chemical/industrial | Custom layout |
Semi-Auto Operation
| System Type | Throughput | Key Applications |
|---|---|---|
| Semi-Automatic | 400–600 tubes/hour | Small-batch production, R&D samples |
| Automatic | 1,500–5,000 tubes/hour | High-volume lines for cosmetics/pharma |
| Custom-Engineered | 8,000+ tubes/hour | Integrated packaging systems |
Labeling Options:
Body wrap-around (cylindrical/conical).
Top/bottom application.
Flag-style «pull-tab» labels.
Full shrink sleeves.
Specialized Solutions for Cylindrical, Conical & Irregular Containers.
Cycle time: 3-5 seconds per tube.
Automatic Systems Feature:
Roller conveyor with precision guides
Vertical label applicator
Endless-belt smoothing module (post-application)
| Tube Type | Labeling Stage | Industry Use Cases |
|---|---|---|
| Aluminum | Pre-filling | Pharma ointments |
| Laminated | Pre-filling | Toothpaste, cosmetics |
| Extruded Plastic | Pre-filling | Medical creams |
| Construction Cartridges | Pre/post-filling | Sealants, adhesives |
Proprietary Locus Label™ Applicators
±0.5mm placement accuracy
Photoelectric registration mark detection
Robotic Integration Options
Positioned post-tube forming OR pre-filling stages
Synchronized with orientation robots & fillers
Compact Mobility
Benchtop units require only 0.9m² — ideal for pilot labs
| Segment | Recommended System | Unique Feature |
|---|---|---|
| Cosmetics R&D | Semi-Auto Benchtop | Quick-change tooling |
| Pharma Production | Integrated Inline | cGMP compliance |
| Industrial Chemicals | Robotic | Explosion-proof rating |
| Construction Materials | Automatic Linear | High-viscosity adhesive labels |
| Sector | Special Features |
|---|---|
| Cosmetics | Luxury finish handling: pearlescent/foil films |
| Pharma | cGMP compliance, 21 CFR Part 11 data logging |
| Chemicals | Solvent-resistant adhesives, explosion-proof models |
| Food | Food-grade lubricants, washdown construction |
Adaptive Tooling
Quick-change mandrels for diameters 15–90mm
Tilt compensation for conical tubes (±20°)
Zero-Waste Technology
±0.5mm registration accuracy reduces material waste by 35%
Hybrid Application
Combine adhesive labels with sleeve application in single pass
Seamless Inline Configuration With:
Tube filling machines
Capping stations
Vision inspection systems
Optional Modules:
Inkjet coding for batch/expiry dates
Tamper-evident band applicators
Robotic tube handling systems
Application Gallery:
Aluminum pharma tubes
Laminated toothpaste
Construction cartridges
Cosmetic sample tubes
Case Study Snippets
Cosmetics brand reduced changeover time by 70% using Locus TubeMaster™ tool-free mandrels.
Technical Comparison
| Feature | Semi-Auto | Automatic | Robotic |
|---|---|---|---|
| Output | 1,200 tph | 3,000 tph | 10,000+ tph |
| Changeover | 5 min | 15 min | <2 min |
Product Positioning:
Locus TubeMaster™ LLRT-500
Throughput: 5,000 tubes/hour
Accuracy: ±0.2mm with laser registration
Materials: Laminated composites, PE/PP plastics, aluminum
Featured Application: Antibiotic ointment tubes with tamper-evident banding
Compliance: cGMP, FDA 210/211
Locus TubeMaster™ LLRT-1000
Capacity: 10,000+ cartridges/hour
Technology: 6-axis robot with vision guidance
Integration: Synchronized with cartridge filling monoblocs
Case: Industrial adhesive cartridges with UL/CE certification
