Description
Automated Solid Dosage Form Packaging Line with Integrated Cotton Dispensing
LP-300 Automatic Tablet & Capsule Packaging Line with Container Orienter & Induction Sealer | Complete Filling Solution.
Automated Packaging Line for Pharmaceutical and Nutraceutical Products.
Detailed Technical Description & Specifications
Technical Overview:
This automated packaging line combines advanced container handling technology with precision counting systems to deliver reliable, high-quality packaging performance. The system is designed for continuous operation in regulated production environments.
Core Components & Workflow:
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Automatic Container Orienter: Precisely handles and orients containers for filling
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Counting System: High-accuracy vibratory counter for gentle product handling
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Torque Capping Station: Applies consistent torque for secure container sealing
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Induction Sealing System: Provides tamper-evident foil sealing for product protection
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Conveyor System: Continuous container transport throughout the process
Complete Automated Packaging Solution for Pharmaceutical Products
This advanced automatic packaging line is engineered for high-precision counting and packaging of softgel capsules, hard shell capsules, and coated tablets with integrated automatic cotton dispensing. Specifically designed for non-sterile pharmaceuticals, nutraceuticals (BACDs), vitamins, and sports nutrition, this system ensures superior product protection and quality assurance.
The comprehensive system includes a linear container orienter, 4-nozzle counting system, automatic cotton cutting and dispensing unit, in-line torque capper, elevator-type cap orienter, induction sealing system, and output disc table. Constructed from pharmaceutical-grade stainless steel (AISI 304/316), this GMP-compliant line meets the most stringent industry standards.
Key Features & Benefits:
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High-Precision Counting: 4-nozzle linear counting system ensures accurate dosage
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Integrated Cotton Dispensing: Automated cotton placement for product protection
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Complete Sealing Solution: Torque capping with induction sealing for tamper evidence
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Pharmaceutical Grade: GMP-compliant design with easy-clean surfaces
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Flexible Operation: Handles various container sizes and product types
Detailed Technical Description & Specifications
Technical Overview:
This automated packaging line represents a complete integrated solution for solid dosage form packaging, featuring advanced counting technology and quality assurance systems. The line is designed for reliable operation in regulated production environments.
Core Components & Workflow:
-
Linear Container Orienter: Precisely handles and positions containers for filling
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4-Nozzle Counting System: Multi-head vibratory counter for high-accuracy product counting
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Cotton Dispensing Unit: Automated system for precise cotton measurement and placement
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Elevator-Type Cap Orienter: Automatic cap sorting and orientation system
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In-Line Torque Capper: Precision capping with consistent torque application
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Induction Sealing System: Tamper-evident foil sealing for product protection
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Plate Conveyor System: Continuous container transport throughout the process
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Output Disc Table: Final product collection and staging area
Technical Specifications Table:
| Parameter | Specification |
|---|---|
| Product Types | Softgel Capsules, Hard Shell Capsules, Coated Tablets |
| Container Types | Plastic jars (various sizes) |
| Counting System | 4-Nozzle Linear Vibratory Counter |
| Cotton Dispensing | Automatic Cutting and Placement System |
| Capping System | In-Line Torque Capper |
| Cap Orientation | Elevator-Type Cap Orienter |
| Sealing System | Induction Sealer |
| Container Handling | Linear Container Orienter |
| Construction | AISI 304/316 Stainless Steel (GMP-Compliant) |
| Control System | PLC with HMI Touchscreen |
| Parameter | Specification |
|---|---|
| Product Types | Tablets, Capsules |
| Container Types | Various jars and containers |
| Counting System | High-accuracy vibratory counter |
| Capping System | Torque capping station |
| Sealing System | Induction sealer |
| Container Handling | Automatic container orienter |
| Construction | GMP-Compliant AISI 304/316 Stainless Steel |
| Control System | PLC with Touchscreen HMI |
Key Features & Benefits:
Complete Integration: Single-line solution from container feeding to sealed output
Premium Product Protection: Induction sealing ensures tamper-evidence and product freshness
Pharmaceutical Compliance: Full GMP-compliant design with easy-clean surfaces
High Accuracy Counting: Precision counting system minimizes product giveaway
Flexible Operation: Handles various container sizes and product types
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
