Multi-Head Gravimetric Powder & Solid Dosing Systems

Equipment

Multi-Head Gravimetric Dosing Systems for Bulk Solids & Irregular Products

Precision Dosing for Complex Formulations.
LOCUS ROBOTICS’ servo-driven multi-head fillers deliver pharmaceutical-grade accuracy (±0.25%) for free-flowing to cohesive powders, granules, and pellets. Engineered for GMP environments in supplement, nutraceutical, and OSD manufacturing.

Precision Dosing Across Industries.
LOCUS FILLING designs servo-driven multi-head weighers for accurate portioning of:

  • Food: Fruit chunks, gummies, meat pieces, chips, crackers.

  • Pharma: Effervescent granules, tablet clusters.

  • Chemicals: Fertilizer pellets, bone meal.

  • Cosmetics: Bath salts, exfoliating beads.

Engineering Superiority

Feature Advantage
14-20 Weighing Heads ±0.3% accuracy even for irregular shapes
Quick-Release Buckets <20 min product changeover (vs. 50+ min industry avg)
4.5m Compact Height Integrated service platforms with safety rails
CIP/SIP Options FDA-compliant for pharma/cosmetics

Integrated Feeding Systems

  • Flexible Infeed: Choose vibratory trays, screw conveyors, or vacuum transfer.

  • Anti-Bridging Tech: Patented agitators for cohesive products (e.g., bone meal).

  • Capacity: 100g/hr to 5,000kg/hr throughput.


Configuration Options

Application-Specific Solutions

  1. Standalone Units

    • Operator workstations with touchscreen HMI.

    • Output: 15-45 bags/min into pails, jars, or trays.

  2. Linear Conveyor Integration

    • Automatic container handling (jars >1L to IBC totes).

    • Synchronized with capping/labeling.

  3. Vertical Form-Fill-Seal (VFFS) Systems

    • Doypack/Ziplock bagging at 65 bags/min.

    • Recipe memory for 200+ SKUs.

  4. Rotary Monoblocks

    • Carousel systems for premium cosmetics/pharma.

    • Nitrogen flushing for oxygen-sensitive products.


Industry-Specific Applications

  • Pharma: Antibiotic powders, effervescent granules.

  • Nutraceuticals: Protein blends, vitamin premixes.

  • Chemicals: Detergent pods, agrochemical pellets.

  • Food: Instant drink powders, sweetener sachets.

Competitive Advantages

  • Zero Cross-Contamination: CIP/SIP capability (optional).

  • Material Flexibility: Handles products from 0.2 g/cm³ to 1.2 g/cm³ bulk density.

  • Data Integrity: 21 CFR Part 11 compliant software with batch reporting.

Competitive Differentiation

Pain Point LOCUS Solution
Tall installations Low-profile models (3.2m) for limited spaces
Moisture-sensitive products Desiccant air curtains (optional)
Voltage fluctuations Auto-voltage stabilization (110V-220V-380V-480V)
Sanitation downtime Tool-free disassembly (35% faster cleaning)
Feature Competitors LOCUS Advantage
Changeover 15-25 min <2 min (patented clamp system)
Accuracy ±0.5-1% ±0.25% (high-res load cells)
Footprint 2.5m²+ 1.8m² (modular design)
Compliance Basic GMP Full Annex 1 support (optional)

Technical Specifications

Feature Rotary Disc Dosers Gravimetric Multi-Head Fillers
Accuracy ±1-2% count-based ±0.25% weight-based
Heads Fixed cavity disc 8-16 servo-driven fill heads
Speed Up to 30 cpm 40-100 cpm (depending on product)
Changeover <5 min (disc swap) Tool-free <3 min (quick-release clamps)
Materials Food-grade PP/PC 316L stainless steel contact parts
| Parameter            | Value                        |  
 
| Weighing Range       | 5g - 5kg                     |  
| Accuracy             | ±0.2% to ±0.5%               |  
| Material Contact     | 316L SS / FDA plastics       |  
| Power                | 15kW (380V standard)         |  
| Air Consumption      | 500L/min @ 6 bar             |  
| Data Compliance      | 21 CFR Part 11 / EU Annex 11 |

Cross-Sell Integration

Complete Packaging Lines

  • Upstream: Vacuum conveyors, vibro sifters, metal detectors

  • Downstream: Torque cappers, induction sealers, checkweighers

  • Specialized: Nitrogen generators for oxidation-sensitive products

Pro Tip: For sticky products (e.g., marinated meats), specify Teflon-coated buckets with anti-adhesion vibrators.

Complete Powder Handling Lines
Pair with:

  1. Vacuum Conveyors: Dust-free product transfer.
  2. Vibro Sifters: Lumping prevention.
  3. Checkweighers: ±0.1g validation.
  4. Induction Sealers: Moisture protection.

For abrasive materials (e.g., mineral supplements): Specify tungsten carbide-coated filling nozzles.

🌐 Request Compliance Audit: Free gap analysis with throughput simulation.

Ready to optimize your dosing process?

Ready to Eliminate Production Bottlenecks?

Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

Free line configuration for your products, throughput validation testing!

Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.