Equipment

Semi-Automatic Hard Gelatin Capsule Fillers for #000-#5 sizes. 2,000-25,000 cph

The Smart Choice for Mid-Volume Production: Balancing Efficiency & Flexibility

LOCUS PHARM’s semi-automatic capsule fillers deliver 3,000-20,000 cph throughput with manual supervision — the optimal solution when full automation isn’t justified by volume. Engineered for seamless format changes across all standard capsule sizes (#000-#5).

Operator-Centric Workflow:

1. Disc Loading: Operator places empty capsules in format disc.
2. Separation: Machine splits capsules automatically.
3. Dosing: Precision powder filling via dosing shoe.
4. Joining: Halves reunited under controlled pressure.
5. Ejection: Finished capsules discharged.

The Goldilocks Solution: Optimal Balance of Automation & Affordability

LOCUS PHARM’s floor-standing semi-automatic capsule fillers deliver 20,000 capsules/hour throughput — bridging the gap between manual benchtop units and fully automated systems. Engineered for pharmaceutical, nutraceutical, and sports nutrition producers requiring mid-volume output without robotic complexity.

Precision Engineered Workflow

  1. Loading: Operator fills powder hopper & capsule feed.
  2. Separation: Machine automatically splits capsule halves.
  3. Dosing: Powder shoe fills bodies with ±5% accuracy.
  4. Joining: Capsule halves reunited under controlled pressure.
  5. Ejection: Finished capsules discharged for dedusting.

Competitive Advantages

Unmatched Format Flexibility

«Change capsule sizes in ≤20 minutes:

  • All standard sizes: #000 (1.37ml) to #5 (0.13ml)

  • Quick-release format discs with visual size indicators

  • Tool-free change parts for #0, #00, #000, #1, #2, #3 capsules»

🇳🇬 Africa & Middle East

  • 110V-220V-380V-480V voltage stabilizers
  • Dust-proof IP54 control panels

🌏 Southeast Asia

  • Humidity-resistant electronics (80% RH)
  • Vietnamese/Thai UI interfaces
✅ AISI 316L stainless steel contact surfaces
✅ GMP-compatible design (ISO 14644-8)
✅ Full material traceability documentation
✅ Cleanroom-ready construction

💊 Pharmaceuticals

  • Clinical trial batches
  • Small-volume APIs

🌿 Nutraceuticals

  • Herbal supplements
  • Vitamin formulations

💄 Cosmetics

  • Beauty supplements
  • Collagen capsules

End-to-End Capsule Handling

Upstream

  • Auger feeders for continuous powder supply
  • Bin blenders for formulation mixing

Downstream

  • Vacuum dedusters/polishers
  • Capsule counters & bottle fillers
  • Vision inspection systems

Emerging Market Adaptations

Built for challenging environments:

  • 110V-220V-380V-480V voltage stabilizers (African grid fluctuations)

  • IP54-rated electronics (Middle Eastern dust)

  • Humidity-resistant components (80% RH for SE Asia)

  • Spanish/Portuguese/Vietnamese HMIs


Equipment Configurations

Model Key Feature Throughput Ideal For
Single-Module Basic powder dosing 15,000 cph Startups, pilot batches
Twin-Module Dual hoppers, simultaneous filling 20,000 cph High-mix production
Integrated Joining Automated capsule sealing station 20,000 cph Regulated pharma environments

Technical Specifications

Parameter Specification
Throughput Up to 20,000 cph
Capsule Sizes #000, #00, #0, #1, #2, #3
Dosing Accuracy ±5% (powders)
Power Consumption 2.8 kW
Dimensions 1200 × 800 × 1400 mm
Material Contact AISI 316L stainless steel
Changeover Time ≤ 20 minutes
Parameter Specification
Throughput 3,000-20,000 cph
Capsule Sizes #000, #00, #0, #1, #2, #3, #4, #5
Dosing Accuracy ±5% (powders), ±7% (pellets)
Changeover Time ≤ 20 min
Power Requirements 220V/50Hz, 2.5 kW
Dimensions 1200 x 800 x 1400 mm
Net Weight 280 kg

Auxiliary Equipment Integration
Complete Capsule Handling Suite:
— Vacuum dedusters: Remove powder residue.
— Belt polishers: Cosmetic finish application.
— Vision inspection: Deformation/defect detection.
— Bottle filling lines: Direct packaging integration.

Pharma-Grade Compliance

Built for regulated environments:

  • 316L stainless steel contact surfaces

  • Documentation kits for change parts

  • GMP-compatible design (ISO 14644-8)

Precision Dosing Technology

Our patent-pending dosing system ensures:
— Uniform fill weight: ±5% deviation for powders.
— Gentle handling: Vibration-free pellet transfer.
— Material flexibility: From fine powders to granular blends.
— Quick-cleaning: Tool-free access for changeovers.

Industry Applications

Sector Typical Products Output Advantage
Pharmaceuticals Antibiotics, OTC medicines GMP compliance for regulated markets
Nutraceuticals Vitamins, herbal supplements Quick changeovers for SKU variety
Sports Nutrition Creatine, L-Carnitine, fat burners 20,000 cph = 200 bottles/hour
Cosmeceuticals Collagen, beauty supplements Precision dosing for actives

Dust Control Technology

Our integrated anti-dust systems ensure:
— GMP compliance: Contamination-free operation
— Powder containment: Sealed dosing chambers
— Optional add-ons: Dedusting/polishing stations
— Operator safety: HEPA filtration on exhaust

Competitive Advantages

Format Flexibility — Your Production Agility

Change capsule sizes in ≤20 minutes:

  • All standard sizes: #000 (1.37ml) to #5 (0.13ml)

  • Quick-release disc system

  • Visual size indicators on tooling

 

 

 

Ready to Scale Your Capsule Production?

Ready to Optimize Your Capsule Production?

Ready to Eliminate Production Bottlenecks?

Need Pharm Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

Free line configuration for your products, throughput validation testing!

Contact Specialists for GMP:

📞 Phone: +7 927 056-19-99
Voltage customization available (110V-220V-380V-480V) — trusted by Pharm manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
Support: EN/RU/AR/ES — On-site commissioning available globally. Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.

  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.