Versatile Peristaltic Monobloc Systems: Precision Filling & Capping for Global Industries
5-second tubing cassette change peristaltic.
Integrated from isolator vial filling monobloc.
Rfid tagged consumables peristaltic system.
Closed-System Sterile Processing
Where product purity is non-negotiable
How Peristaltic Technology Protects Integrity:
mermaid graph LR
A[Product] --> B[Tubing]
B --> C[Container]
D[Machine] -->|Zero Contact| B
Critical Applications:
Injectable pharmaceuticals.
Vaccine packaging.
Sensitive biologics.
Oxygen-sensitive cosmetics.
Competitive Edge:
| Parameter | Peristaltic | Piston | Flowmeter |
|---|---|---|---|
| Sterility | ✅ Hermetic | ❌ Seal risk | ❌ Cavities |
| Cleaning | 5-min tube swap | 45-min CIP | 30-min CIP |
| Cross-Contam | 0% risk | Medium risk | Low risk |
| Material Cost | $0.50/tube | $500/seal kit | $2,000/sensor |
Why Peristaltic Dosing Outperforms Piston Fillers
3× Faster Changeovers: Sanitary silicone tube swaps in minutes vs. piston disassembly.
Zero Product Contact: Only tubes/nozzles touch material—ideal for cross-contamination-sensitive sectors (pharma, cosmetics).
Broad Viscosity Range: Handles fluids to semi-viscous pastes (up to 50,000 cP).
Customizable Dosing Architecture
Heads: 1 to 12 independent peristaltic pumps.
Roller Configurations:
Low-Volume Precision: Dual-row heads (6-8 rollers) for doses <500ml (vials, ampoules).
High-Volume/Semi-Viscous: Triple-roller heads for >500ml (bottles, jerrycans).
Dosing Range: 0.1ml–5000ml per fill via touchscreen PLC.
Industry-Proven Capabilities
Pharma/Vet: GMP-compliant filling for oral liquids, vaccines, ophthalmics.
Cosmetics: Lotion, serum, nail polish in tubes/airless bottles.
Food: Sauces, edible oils, honey in glass/PET.
Smart Capping & Labeling Integration
Capping Options:
Screw-on plastic caps
Aluminum screw-thread rolling
ROPP aluminum sealing
Cork stoppering
Throughput: Up to 4 cappers (linear) or 8 (rotary).
Labeling Add-Ons:
360° wrap-around labels
Front/back labeling
Cap/bottom applicators
Advanced Feeding & Orientation Systems
Cap Handling: Vibratory bowls, disc orienters, elevator feeders.
Container Management: Bottle unscramblers, accumulation tables.
Material Options: 304L/316L SS, IP65-rated electronics.
Technical Specifications
| Parameter | Standard | Pharma Grade |
| Dosing Range | 0.1ml — 10,000ml | 0.05ml — 5,000ml |
| Accuracy | ±0.5% | ±0.25% |
| Viscosity | 1-5,000 cP | 1-3,000 cP |
| Tubing Life | 100,000 cycles | 50,000 cycles (sterile) |
| Materials | PharMed® BPT, Silicone | USP Class VI, FDA 21 CFR |
Industry-Specific Configurations
Pharmaceuticals
— Isolator integration (ISO Class 5)
— Nitrogen purging system
— Particulate monitoring
— 21 CFR Part 11 compliance
Cosmetics
— Oxygen-sensitive serum filling
— Anti-drip nozzles
— QuickChange™ tubing cassettes
— ISO 22716 documentation
Food & Beverage
— EHEDG-certified design
— Flavor-preserving filling
— CIP/SIP systems
— 3-A sanitary option
Chemicals
— ATEX-rated explosion-proof
— Chemical-resistant tubing (Viton®, Norprene®)
— Conductive grounding
— Spill containment
Dosing Performance Matrix
| Tubing Size | Min Dose | Max Dose | Speed (BPH) |
| 0.8mm ID | 0.1ml | 50ml | 3,000 |
| 1.6mm ID | 0.5ml | 200ml | 5,000 |
| 3.2mm ID | 5ml | 1,000ml | 8,000 |
| 6.4mm ID | 20ml | 10,000ml | 12,000 |
Sterility Assurance Features mermaid graph TB
A Aseptic Design —> B Single-Use Tubing
A —> C Isolator Compatibility
A —> D Nitrogen Purging
A —> E VHP-Compatible Surfaces
B —> F Zero Cross-Contamination
| Module | Function | Compliance |
|---|---|---|
| Infeed Starwheel | Vial orientation | cGMP |
| Nitrogen Purging | Oxygen scavenging | FDA 21 CFR 211.65 |
| Torque Capping | Tamper evidence | ISO 11607 |
| Vision Inspection | Particulate/closure check | Annex 1 |
| Track & Trace | Aggregation coding | DSCSA/EU FMD |
Meet WHO Annex 5 standards with closed-system filling:
Bioburden reduction >6 log
Pre-sterilized tubing sets
Laminar flow protection
Media fill validation support
80-second tubing cassette swaps
No tools required
Recipe-driven HMI presets
RFID-tagged consumables
45% energy savings vs pump systems
Tube recycling program
Waterless cleaning validation
Carbon-neutral option
| Challenge | Solution |
|---|---|
| High-value biologics | Single-use path eliminates batch carryover |
| Aggressive chemicals | Chemically inert tubing options |
| Sterile ophthalmics | Aseptic processing without isolators |
| Small batch cosmetics | No product loss during changeover |
GMP-compatible design with full traceability and CIP/SIP capabilities—critical for FDA/WHO-regulated markets.
Tropicalized components withstand humidity in Southeast Asia; voltage stabilizers for African grid fluctuations.
Specialized Services:
• Media fill validation
• Tubing compatibility testing
• Isolator integration engineering
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to optimize your dosing process?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
