End-to-End Automation for Food, Pharma & Chemical Packaging
Precision solutions for jars, tubs, and specialty containers with hermetic sealing.
| Parameter | Specification | Industry Compliance | |||
|---|---|---|---|---|---|
| Output | 50-300 containers/min | FDA 21 CFR Part 117 | |||
| Container Support | Jars (50ml-5L), tubs, cans, custom formats | EHEDG, 3-A Sanitary Standards | |||
| Sealing Methods | Induction sealing | Foil lidding | Screw capping | Valve closure | |
| Dosing Systems | Piston | Auger | Peristaltic | Multi-head | GMP/ISO 22000 |
| Materials | AISI 316L, 12Х18Н10Т, FDA-grade polymers | CIP/SIP ready |
| Parameter | Specification | ||||
|---|---|---|---|---|---|
| Output | 100-400 containers/hour | ||||
| Container Support | Trays | Lunchboxes | Meal Prep Containers (200ml-2L) | ||
| Sealing | High-barrier film | Modified atmosphere (MAP) | |||
| Dosing Systems | Piston | Peristaltic | Auger | Multi-head | Volumetric |
| Material Handling | Screw feeders | Product conveyors | Orientation magazines |
| Configuration | Best For | Throughput |
|---|---|---|
| Rotary Systems | Single-product lines | 100-200 containers/h |
| Linear Systems | Multi-component meals | 200-400 containers/h |
| Type | Throughput | Best For |
|---|---|---|
| Rotary Monoblocs | 50-120 containers/min | Medium-batch production |
| Linear Systems | 100-300 containers/min | High-speed continuous operation |
| Semi-Auto Stations | 20-60 containers/min | R&D/Pilot batches |
Industrial Solutions for Ready Meals, Soups & Multi-Component Foods.
| Closure Type | Technology | Product Compatibility |
|---|---|---|
| Platinum Foil | Heat-seal induction | Oxygen-sensitive foods |
| Screw Caps | Servo torque control | Pharma/Chemical containers |
| Press-On Lids | Pneumatic compression | Dairy tubs & cosmetic jars |
| Valve Systems | Ultrasonic welding | Aerosols & industrial compounds |
High-speed rotary and linear systems with precision dosing and hermetic film sealing.
Container Handling
Auto-orienting magazine with misfeed detection
Product Supply
Screw feeders maintain constant hopper levels (5+ hours autonomy)
Sealing Integrity
Oxygen transmission rate <0.5 cc/m²/day (extended shelf life)
Hygiene Design
Quick-release tooling | CIP capability | FDA-grade surfaces
- Food: Jams, caviar, pâtés, dairy spreads
- Pharma: Ointments, creams, medicinal compounds
- Chemicals: Automotive lubes, industrial adhesives
- Cosmetics: Creams, serums, hair treatments
- Ready Meals: Protein + starch + vegetable layers
- Hot Foods: Soups, stews (85°C filling capability)
- Meal Kits: Sauce pouches + grain compartments
- Specialty: Fruit cocktails, dessert parfaits
Precision Dosing for Viscous & Particulate Products, Pharma-Grade Sealing Technologies.
- Traceability: "Chestny Znak" integration + blockchain serialization
- Quality Control: AI vision inspection ±0.1mm defect detection
- Downstream Automation:
• Robotic case packers (10-60 boxes/min)
• Automatic box formers
• Palletizing systems
- Regional Kits:
• Dust-proofing (MENA/Africa)
• Salt-spray protection (coastal Asia)
| Sector | Special Features | Compliance | |
|---|---|---|---|
| Pharma | ISO Class 7 clean zone | Vial compatibility | USP <797> |
| Dairy | CIP wash-down | Curd-handling augers | IDF/ISO 14159 |
| Chemicals | EX-certified | Solvent-resistant seals | ATEX/IECEx |
| Cosmetics | Airless pump fillers | Decorative capping | ECOCERT |
Recipe Flexibility
Store 50+ product configurations in HMI
Precision Layering
±1% portion control across components
Scalable Automation
Integrates with:
Cook-chill systems
Freeze tunnel conveyors
Case packing robots
Global Compliance
CE | GOST-R | HALAL | ISO 22000
Format Flexibility
Quick-change tooling for jars/tubs/cans (30+ formats)
Hygienic Design
IP69K washdown protection | Zero product-contact dead zones
Precision Dosing
±0.5% accuracy for liquids | ±0.2g for solids
Global Readiness
Voltage: 220V/380V/50Hz with stabilizers
Climate: Tropicalized (45°C/90% RH)
Industrial Container Packaging Systems for Multi-Component Foods.
Tropical Kit: Condensation-resistant electronics
Voltage Guard: 170-500V range with stabilizers
Dust Protection: IP65-rated components (desert regions)
▸ For Meal Producers:
• Layer 4+ components simultaneously
• 30% faster line speeds vs competitors
▸ For Operational Efficiency:
• <5% product waste with precision dosing
• 5+ hours unmanned operation
▸ For Global Export:
• Extended shelf life with MAP sealing
• Compliance packages for target markets
▸ For Product Protection:
• Oxygen barrier via nitrogen flushing
• Tamper-evident closure options
▸ For Manufacturing Agility:
• 15-min format changeovers
• Recipe memory for 100+ products
▸ For Global Compliance:
• Documentation packages: CE, GOST-R, MECID
• Multilingual HMI (Arabic/Portuguese/Spanish)
Configure Your Meal Packaging Line.
