Compact Rotary Filling & Crimping Solutions for Mid-Volume Production.
Precision Automation for Aerosol Production
Advanced systems for high-volume filling, valve crimping, and packaging of pressurized containers — engineered for cosmetics, chemicals, and pharmaceutical applications.
Integrated Production in Minimal Footprint
Turret-based automated systems combining filling, crimping, gas charging, and capping in one compact unit — ideal for cosmetics, chemicals, and pharma applications requiring ≤150 BPM output.
Precision Processing in 7 Stages
Feeding: Operator loads cans onto input conveyor
Indexing: Slat conveyor positions cans on rotary turret
Filling: Precision dosing (piston/peristaltic)
Valve Crimping: Male/Female 1″ head application
Gas Charging: Propellant injection under pressure
Safety Capping: Snap-on protective cap placement
Labeling/Marking: Wrap-around labeling + inkjet coding
Engineered Components
| Module | Function | Technical Specs |
|---|---|---|
| Piston Fillers | Precise liquid/propellant dosing | ±0.5% accuracy, 10ml-1L capacity |
| Valve Crimpers | Secure valve installation | Male/Female 1″ heads, 20-66mm diameters |
| BoV (Bag-on-Valve) | Sensitive product isolation | Sterile filling for pharma/cosmetics |
| EX-Control Cabinets | Hazardous environment operation | ATEX/IECEx certified, pneumatic sensors |
Tailored for Diverse Sectors
Cosmetics: Deodorants, hair sprays, sunscreens
Household Chemicals: Air fresheners, disinfectants, lubricants
Pharmaceuticals: Topical sprays, wound care, antiseptics
Industrial: Spray paints, adhesives, protective coatings
Featured Capability:
Bag-on-Valve (BoV) systems for oxygen-sensitive products like vitamin serums and biologics
Engineered for Flexibility
| Component | Standard | Upgrade Options |
|---|---|---|
| Dosing System | Piston filler (±1%) | Peristaltic pump (shear-sensitive) |
| Power | 380V/50Hz | 480V/60Hz |
| Safety Certification | Standard | ATEX/IECEx (EX-rated) |
| Throughput | 50-100 BPM | 150 BPM (high-speed) |
| Can Sizes | 35-66mm diameter | Custom tooling available |
Hazardous Material Compliance
Pneumatic Sensors: Eliminate ignition risks in solvent environments
Remote EX-Control Cabinet: Certified enclosure placed outside danger zones
Gas-Purged Components: Critical for alcohol-based/LVH products
Certifications: ATEX Cat. 3G, IECEx, TR CU 012/2011
Optimized Product Portfolio
Cosmetics: Deodorants, hair sprays, sunscreen sprays
Household Chemicals: Air fresheners, disinfectant sprays
Pharma: Topical analgesics, antiseptic mists
Technical: Lubricants, anti-corrosion coatings
Specialization: Bag-on-Valve (BoV) systems for oxygen-sensitive formulations
Why Choose Rotary Monoblocs?
✅ Space Optimization: 60% smaller footprint vs. linear lines
✅ Quick Changeovers: <15 min format adjustments
✅ Scalable Output: Modular capacity upgrades
✅ Compliance Ready: GMP/ISO documentation packages
✅ Pharma-Ready: Optional GMP documentation package
✅ Throughput Optimization: 45% faster than semi-auto alternatives
✅ Material Flexibility: Tinplate, aluminum, or BoV cans
Performance Benchmarks
| Parameter | Linear Systems | Rotary Systems |
|---|---|---|
| Output | 50-150 BPM | 300-500 BPM |
| Power | 380V/50Hz or 480V/60Hz | 380V/50Hz + air comp |
| Fill Accuracy | ±1% | ±0.5% |
| Changeover Time | 15 min | 30 min |
Complete Turnkey Solutions
Upstream: Can orienters, UV sterilizers
Downstream:
Shrink sleeve applicators (steam tunnel)
Inkjet coders (bottom/top printing)
Case packers with robotic palletizing
Safety: Explosion-proof control rooms with purge systems
Expandable Turnkey Solutions
| Module | Function |
|---|---|
| Shrink Sleeve Applicator | 360° label application with steam tunnel |
| Bottom Inkjet Coder | Batch/date marking on can base |
| Checkweigher | Fill weight verification (±0.5g) |
| Case Packer | Auto cartoning with robotic palletizing |
Monobloc vs. Full Lines
| Parameter | Rotary Monobloc | Linear Line |
|---|---|---|
| Footprint | 4.2m × 2.1m | 12m × 3.5m |
| Max Output | 150 BPM | 500 BPM |
| Changeover | 15 min | 45 min |
| Best For | Mid-volume SKUs | High-volume contract |
Worldwide Implementation
Our EX-certified systems operate in 20+ countries — from humid Southeast Asian plants to high-altitude Andean facilities. All equipment meets local voltage requirements (220V-380V-480V).
Ready to optimize aerosol production?
