Gear Pump Dosing Systems | Precision Viscous Liquid Fillers

Equipment

Gear Pump Dosing Systems | Precision Handling of Viscous & Paste Products

LOCUS ROBOTICS manufactures industrial-grade gear pump fillers for accurate (±0.3%) dispensing of liquids, pastes, and ultra-viscous materials/ Flso we engineers high-accuracy gear pump fillers for challenging fluids like adhesives, lubricants, and food pastes (±0.3% repeatability).

Core Technology & Advantages

1. Gear Pump Mechanism

✔ Shear-Free Transfer – Twin interlocking gears gently move product without separation
✔ Broad Viscosity Range – 1-500,000 cP (vs. 1-50,000 cP for piston pumps)
✔ Precise Control – Adjustable RPM (10-500) with servo motors

2. Competitive Edge

Feature Gear Pump Peristaltic Piston Pump
Max Viscosity 500K cP 10K cP 50K cP
Pulse-Free Flow Yes No No
Min Dose Volume 0.1mL 1mL 5mL

Model Range

By Configuration

Model Type Heads Output Best For
Benchtop Single 1 0.1-5 L/min Labs, R&D
Multi-Head 4-8 5-20 L/min Cosmetics, food pastes
Linear Automatic 12-16 20-100 L/min Industrial adhesives
EX-Proof 1-6 1-50 L/min Flammable chemicals

By Industry

  • Cosmetics:

    • Oils, waxes, creams (sanitary EHEDG design)

  • Food:

    • Chocolate, nut butters (3-A compliant)

  • Pharma:

    • Ointments, gels (GMP-grade)


Technical Specifications

  • Materials:

    • Gears: 316L SS, hardened steel, or PEEK

    • Housing: Polished SS or chemical-resistant PP

  • Accuracy: ±0.3% (servo-driven models)

  • Temperature Range: -20°C to 150°C (heated/cooled jackets optional)

Key Features & Benefits

1. Gear Pump Technology

✔ Shear-Free Transfer – Gentle handling of suspensions & emulsions
✔ Wide Viscosity Range – 100-500,000 cP (10x broader than piston fillers)
✔ Material Options:

  • Standard: 316L stainless steel gears

  • Abrasive-Resistant: Hardened tool steel

  • Sanitary: Polished SS with EHEDG certification

2. Configurations

Model Flow Rate Accuracy Best For
LGD-100M 0.1-5 L/min ±0.5% Food pastes, cosmetic creams
LGD-100T 5-20 L/min ±0.3% Industrial adhesives
LGD-100C 20-100 L/min ±1% Bulk lubricants, sealants

3. Smart Control

  • Servo-Driven – Precise RPM control (1-500 rpm)

  • Auto-Purge – Cleans gears between batches

  • Recipe Memory – 50+ formulas (touchscreen HMI)


Industry Applications

✅ Chemicals:

  • Epoxies, silicones (EX-proof versions available)
    ✅ Food:

  • Peanut butter, chocolate spreads (3-A sanitary)
    ✅ Cosmetics:

  • Hair gels, waxes (shear-sensitive formulas)


Technical Advantages vs. Alternatives

Parameter Gear Pump Piston Filler Peristaltic
Viscosity Range 100-500K cP 1-50K cP 1-10K cP
Pulse-Free Flow Yes No No
Maintenance Annual Quarterly Monthly

Complete System Options

  1. Product Supply:

    • Hopper with agitator (for settling prevention)

  2. Dosing Module:

    • Quick-change gear cartridges

  3. Downstream:

    • Conveyors, cappers, labelers

Optional:

  • Gravimetric verification (load cells)

  • Robot integration for 3D dispensing

Why Choose LOCUS ROBOTICS Gear Pumps?

✅ 50% Longer Service Life – Proprietary gear hardening
✅ Zero Dead Zones – Full product evacuation
✅ Global Certifications: CE, ATEX, FDA 21 CFR

Why Choose Our Gear Pump Fillers?

✅ 50% Longer Gear Life – Proprietary hardening process
✅ Zero Cross-Contamination – No seals contacting product
✅ Global Compliance – CE, ATEX, FDA 21 CFR

Specify Needs:

    • Fluid viscosity & abrasiveness

    • Required output (L/min)

Act Today, start Your Project:
📞 Phone: +7 927 056-19-99