Description

LF-100 Automatic Filling and Capping Line with Multi-Head Dosator for Granular Products

The LF-100 automatic filling and capping line is a state-of-the-art solution for handling granular products, combining precision dosing with efficient container handling. The system integrates a multi-head dosator for accurate product measurement, an automatic capping station, and an optional labeling module. Constructed with GMP-compliant materials (SS304/SS316 stainless steel), the LF-100 is designed for hygiene, efficiency, and ease of use. Its modular design allows seamless integration into existing production lines, making it ideal for high-volume operations in regulated industries.

Technical Excellence:

• Multi-Head Dosator System: Ensures precise filling with accuracy up to ±0.2%, reducing product waste and ensuring consistent fill volumes.

• Automatic Capping: Applies screw caps with consistent torque control, featuring an automatic cap orienter for seamless operation.

• Optional Labeling Module: Includes a linear labeler for applying labels with precision and adhesion.

• GMP Compliance: Constructed with stainless steel for easy cleaning and sterilization, meeting hygienic standards for pharmaceuticals and food industries.

• High-Speed Operation: Achieves speeds of up to 40 containers/minute, depending on container size and product characteristics.

• Quick Changeover: Tool-less adjustments for different container sizes and fill volumes, minimizing downtime.

Key Industries & Applications:

• Pharmaceuticals: Granular medicinal products, supplements, and vitamins.

• Nutraceuticals: Protein granules, sports nutrition, and dietary supplements.

• Food Industry: Granulated spices, instant drinks, and food additives.

• Chemicals: Granular fertilizers, pesticides, and industrial products.

Advanced Features:

• PLC Control System: Siemens PLC with touch-screen HMI for easy operation and monitoring.

• IoT Connectivity: Compatible with Industry 4.0 for real-time data tracking and predictive maintenance.

• Vision Inspection: Integrated cameras detect fill level errors or cap misalignments.

• Dust Extraction System: Minimizes airborne particles during filling, ensuring operator safety and product integrity.

Key Features:

• Precision Filling: Multi-head dosator achieves ±0.2% accuracy for granular products.

• Automatic Capping: Handles screw caps with torque control and cap orientation.

• Optional Labeling: Linear labeler for precise label application.

• GMP-Compliant Design: Stainless steel construction for hygienic applications.

• High-Speed Operation: Up to 40 containers/minute for efficient production.

• Quick Changeover: Adjustable for various container sizes (e.g., 10mL to 1000mL).

• User-Friendly Interface: PLC with touch-screen HMI for intuitive operation.

This advanced automatic packaging line represents a comprehensive solution for handling diverse packaging requirements across multiple industries. The heart of the system is the high-performance multi-head dosator that ensures precise dosing of various products with exceptional accuracy.

Technical Features:

• Multi-Head Dosator System: 16-head precision dosator with ±0.5% accuracy for consistent filling

• Versatile Product Handling: Capable of packaging powders, granules, supplements, chopped vegetables/fruits, candies, berries, and meat products

• Flexible Container Compatibility: Handles cylindrical containers and jars of varying heights (50-300mm) and diameters (30-150mm)

• Complete Line Integration: Rotary conveyor with accumulation tables for continuous operation

• Advanced Capping System: Linear through-type capper with elevator-style cap orienter

• Precision Labeling: Specialized cylindrical labeler with three-roller applicator for perfect label placement

• GMP Compliance: Full stainless steel construction (SS304/SS316) with hygienic design

Production Workflow:

1. Empty containers are fed via rotary conveyor system

2. Multi-head dosator precisely fills products into containers

3. Accumulation tables ensure smooth product flow

4. Elevator cap orienter positions caps correctly

5. Linear capper applies caps with consistent torque

6. Three-roller labeler applies labels with precision

7. Finished products are discharged for packaging

Technical Specifications:

Applications:

• Pharmaceuticals: Granular medicinal products, powders, granules, dietary supplements.

• Food Industry: Chopped fruits/vegetables, candies, jellies, berries, granulated spices and instant drinks.

• Meat Processing: Chicken drumsticks, portioned meat products.

• Nutraceuticals: Vitamin supplements, protein powders, protein granules and sports nutrition.

• Confectionery: Candies, gummies, chocolates.

• Chemicals: Fertilizers and pesticides.

Regional Adaptation:

• European Markets: CE certification and EU compliance

• North America: FDA compliance and USDA approvals

• Southeast Asia: humidity resistance and power stability

• Middle East: durability and high-temperature operation

Competitive Advantages:

• 40% higher accuracy than standard dosator systems

• Quick changeover between different products and container sizes

• Integrated quality control with vision inspection systems

• Energy-efficient operation with 30% power savings

• Minimal product waste with precision dosing technology

Why Choose This System?

• Complete Solution: Single integrated system from filling to labeling

• Maximum Flexibility: Handles both solid and bulk products

• Superior Accuracy: ±0.5% dosing precision reduces product giveaway

• Hygienic Design: Easy cleaning and maintenance

• Global Compliance: Meets international quality and safety standards

Why Choose LF-100?

• Accuracy: Multi-head dosator ensures precise fill volumes, reducing product giveaway.

• Versatility: Handles a wide range of granular products, from pharmaceuticals to food items.

• Compliance: Meets international standards for pharmaceuticals and nutraceuticals .

• Efficiency: High-speed operation with minimal downtime for changeovers.

• Support: Global technical support and training available.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!