Description

LF-100 Automatic Multi-Head Dosator Filling and Capping Line for Food Products

The LF-100 automatic filling and capping line is a state-of-the-art solution for packaging food products with precision and efficiency. Equipped with a multi-head dosator, this system ensures accurate filling of granules, powders, and solid food items into containers, followed by secure capping and labeling. Constructed with GMP-compliant materials (SS304/SS316 stainless steel), it meets hygienic standards for food production. The machine integrates seamlessly with existing packaging lines, offering high-speed operation and minimal downtime. Its user-friendly interface and quick changeover capabilities make it suitable for diverse food packaging applications .

Technical Excellence:

• Multi-Head Dosator System: Achieves filling accuracy of ±0.2–0.5% for various food products, including granules, powders, and solids .

• Automatic Capping: Applies screw caps with consistent torque control, ensuring secure closures .

• High-Speed Operation: Processes up to 120 containers/minute, depending on product characteristics and container size .

• GMP Compliance: Stainless steel construction for easy cleaning and sterilization, meeting food safety standards .

• Quick Changeover: Tool-less adjustments for different container sizes and products, reducing downtime .

Key Industries & Applications:

• Snack Foods: Packaging of chips, nuts, popcorn, and other snacks .

• Grains and Cereals: Filling of rice, grains, and cereals into containers .

• Frozen Foods: Handling of frozen fruits, vegetables, and ready-to-eat meals .

• Confectionery: Packaging of candies, chocolates, and gummies .

• Powdered Foods: Filling of sugar, salt, coffee, and powdered supplements .

Advanced Features:

• PLC Control System: Siemens PLC with touch-screen HMI for easy operation and monitoring .

• IoT Connectivity: Compatible with Industry 4.0 for real-time data tracking and predictive maintenance .

• Vision Inspection: Integrated cameras detect fill level errors and cap misalignments .

• Dust Extraction System: Minimizes airborne particles during filling, ensuring operator safety .

Key Features (Bulleted List)

• Precision Filling: Multi-head dosator ensures ±0.2–0.5% accuracy for granules, powders, and solids .

• Automatic Capping: Handles screw caps with torque control and cap orientation .

• High-Speed Operation: Up to 120 containers/minute for efficient production .

• GMP-Compliant Design: Stainless steel construction for hygienic applications .

• Quick Changeover: Tool-less adjustments for different container sizes and products .

• User-Friendly Interface: PLC with touch-screen HMI for intuitive operation .

• Versatile Applications: Suitable for snacks, grains, frozen foods, and confectionery .

This advanced automatic packaging line represents a comprehensive solution for handling diverse packaging requirements across food, pharmaceutical, and nutraceutical industries. The system combines solid product handling with liquid dosing capabilities in a single integrated line.

Technical Features:

• Multi-Head Dosator System: Precision dosing with ±0.5% accuracy for solid products

• Liquid Dosing Station: Rotary dosator for accurate liquid product filling

• Flexible Product Handling: Capable of packaging powders, granules, supplements, chopped vegetables/fruits, candies, berries, and liquid products

• Complete Line Integration: Plate conveyor with product feeding elevator system

• Advanced Capping System: Automatic capper with elevator-style cap orienter

• Container Compatibility: Handles cylindrical containers and jars of varying heights (50-300mm) and diameters (30-150mm)

• GMP Compliance: Full stainless steel construction (SS304/SS316) with hygienic design

Production Workflow:

1. Products are fed via plate conveyor and elevator system to receiving hopper

2. Multi-head dosator precisely fills solid products into containers

3. Rotary dosator handles liquid product dosing when required

4. Elevator cap orienter positions caps correctly

5. Automatic capper applies caps with consistent torque

6. Finished products are discharged for packaging

Technical Specifications:

Applications:

• Food Industry: Chopped fruits/vegetables, candies, jellies, berries, meat products

• Pharmaceuticals: Powders, granules, dietary supplements

• Nutraceuticals: Vitamin supplements, protein powders

• Liquid Products: Sauces, syrups, liquid supplements

• Confectionery: Candies, gummies, chocolates

• Snack Foods: Chips, nuts, popcorn, and other snacks .

• Grains and Cereals: Rice, grains, cereals, and pulses .

• Frozen Foods: Frozen fruits, vegetables, and ready-to-eat meals .

• Confectionery: Candies, chocolates, gummies, and jellies .

• Powdered Foods: Sugar, salt, coffee, and powdered supplements .

Regional Adaptation:

• European Markets: CE certification and EU compliance

• North America: FDA compliance and USDA approvals

• Southeast Asia: humidity resistance and power stability

• Middle East: durability and high-temperature operation

Competitive Advantages:

• Dual functionality for both solid and liquid products

• 45% higher accuracy than standard dosing systems

• Quick changeover between different product types

• Integrated quality control with vision inspection systems

• Energy-efficient operation with 35% power savings

Why Choose This System?

• Complete Integration: Single line handling both solid and liquid products

• Maximum Flexibility: Adapts to various container sizes and product types

• Superior Accuracy: ±0.5% dosing precision reduces product giveaway

• Hygienic Design: Easy cleaning and maintenance

• Global Compliance: Meets international quality and safety standards

Why Choose LF-100?

• Accuracy: Multi-head dosator ensures precise fill volumes, reducing product giveaway .

• Versatility: Handles a wide range of food products, from granules to solids .

• Compliance: Meets international standards for food safety and hygiene .

• Efficiency: High-speed operation with minimal downtime for changeovers .

• Support: Global technical support and training available .

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!