Turbo Series: High-Speed Filling, Capping & Labeling Monobloc Systems
High speed fill cap label monobloc for pharma, cosmetic, food & cemical liquid.
Integrated Triple-Function Precision
For mass production with zero compromise on accuracy
Simultaneous Operations:
1. Adaptive Filling - 8 nozzle servo-piston/peristaltic filling (±0.5% accuracy)
2. Intelligent Capping - Torque-controlled spindle cappers (0.5-6 Nm)
3. 360° Labeling - Wrap-around, front/back or tamper-evident application
Throughput Advantage:
> Process 500 containers/minute - equivalent to 3 separate machines - in 40% less floor space
Continuous-Motion Rotary Architecture
For mass production without throughput bottlenecks
Key Advantages vs. Indexing Machines:
- ✅ Zero Stop-Start Cycles: Bottles transfer between wheels at full line speed
- ✅ Throughput: 5,000-24,000 BPH (vs. 3,000 BPH max for standard carousels)
- ✅ Format Flexibility: QuickChange™ components swap in <30 minutes
- ✅ Integrated Feeding: Feed screws maintain bottle pitch at high velocities
Critical Performance Metrics:
graph LR
A[5,000 BPH] -->|Base Model| B[Cosmetics]
A -->|Mid-Range| C[Pharma - 12,000 BPH]
A -->|Premium| D[Chemicals - 24,000 BPH]
Technical Specifications
| Parameter | Standard | Premium |
|---|---|---|
| Speed | 150-300 BPM | 300-500 BPM |
| Accuracy | ±1% | ±0.3% |
| Changeover | 20 min | 10 min (QuickSwap™) |
| Container Height | 50-300mm | 30-400mm |
| Power Consumption | 15 kW | 12 kW (Regen Drives) |
| OEE (Overall Equipment Effectiveness) | 88% | 94% |
| Parameter | Standard | Explosion-Proof (ATEX) |
| Max Speed | 24,000 BPH | 18,000 BPH |
| Filling Accuracy | ±0.5% | ±0.7% |
| Capping Heads | 6-12 stations | 6-8 stations |
| Power | 25 kW | 30 kW (certified components) |
| Changeover | 25 min | 35 min |
| OEE | 90% | 90% |
| Industry | Special Features | Compliance |
|---|---|---|
| Pharmaceuticals | CIP/SIP, laminar flow hood | FDA 21 CFR Part 211 |
| Cosmetics | Non-drip ceramic nozzles | ISO 22716 GMP |
| Food & Beverage | Product recovery system | NSF, EHEDG |
| Chemicals | Explosion-proof rating | ATEX, IECEx |
| Veterinary | Heavy-duty washdown | IP69K |
| Cosmetics | Vacuum level-filling | Screw capping (plastic caps) |
| Pharmaceuticals | Peristaltic pump | Crimping (aluminum seals) |
| Food/Beverage | Isobaric pressure | Roll-on pilfer proof (ROPP) |
| Chemicals | Piston filler | Thread rolling (aluminum caps) |
| Alcohol | Gravity flow | Cork insertion (ATEX version) |
Capping Technology Matrix
| Cap Type | Tooling Head | Torque/Security | Applications |
|—————|——————|———————|——————|
| Screw caps | Spindle chuck | 0.5-6 Nm | Pharma bottles |
| ROPP caps | 3-roller system | Tamper-evident band | Liquors, oils |
| Crimp caps | Multi-lobe chuck | Hermetic seal | Vials, ampoules |
| Corks | Pneumatic inserter | Compression fit | Wine/spirits |
| Snap caps | Press-down head | Audible click | Cosmetics |
Competitive Advantages
| Feature | LOCUS Rotary | Industry Standard | Benefit |
| Transfer System | Continuous screw feed | Starwheel gaps | Eliminates bottle tipping |
| Changeover | Tool-less QuickChange™ | Bolt-on parts | 65% faster format swaps |
| Safety | ATEX/IECEx option | Standard only | Alcohol/solvent compliance |
| Uptime | Predictive maintenance | Reactive repairs | +94% operational reliability |
Integrated Labeling Options
graph TB
A[Labeling Types] —> B1[Full-Body Sleeve]
A —> B2[Front/Back Labels]
A —> B3[Cap Seals]
A —> B4[Bottom Labels]
B1 —> C1[Steam Tunnel Application]
B1 —> C2[Thermal Shrink Tunnel]
B2 —> D1[Wipe-On Applicators]
B2 —> D2[Air-Blow Systems]
| Feature | LOCUS Turbo Series | Industry Standard |
|---|---|---|
| Changeover | Tool-free < 10 min | 30-45 min |
| Line Efficiency | 94% OEE | 72-80% OEE |
| Footprint | 6.2m × 3.1m | 8m × 4m+ |
| Energy Use | 0.08 kWh/100 units | 0.15 kWh/100 units |
| Uptime | 96% (predictive maintenance) | 86% |
Meet Annex 1 requirements with optional isolator/RABS integration:
Particle monitoring (0.5-5.0µm)
VHP compatibility
Full batch reporting (21 CFR Part 11)
QuickChange™ format parts: Switch between serum droppers to cream jars in <6 min
Anti-static labeling for acrylic packaging
Non-contact filling for luxury perfumes
Energy recovery system reduces consumption by 45%
Product saver module recovers 98.4% residual product
Recyclable material handling components
ATEX-certified monoblocs for solvent/alcohol filling:
Explosion-proof servo motors (Category 1 Zone 0)
Intrinsic safety barriers
Grounded conductive components (10⁶ Ω resistance)
Wash-in-place (WIP) systems for cross-contamination prevention
Material traceability per FDA 21 CFR Part 11
GMP-compliant changeover documentation
360° tamper-evident band application at 24,000 BPH
Steam tunnel vs. thermal shrink options
Instant label verification sensors
+ Turnkey Integration:
- Vibratory Cap Orienters: 60-140 caps/min
- Bottle Accumulation Tables: 15m buffer capacity
- Vision Inspection: Cap presence/label position
- Track & Trace: Aggregation coding
+ Seamless Integration:
- Vision Inspection: Cap presence/label position
- Inkjet Coding: Batch/expiry dates
- Checkweigher: ±0.1g accuracy
- Case Packing: Robotic palletizing
| Industry | Products | Throughput |
|---|---|---|
| Cosmetics | Perfumes, serums, creams | 8,000-15,000 BPH |
| Pharma | Syrups, tinctures, injectables | 5,000-12,000 BPH |
| Beverage | Spirits, oils, vinegar | 18,000-24,000 BPH |
| Chemicals | Solvents, detergents, fuels | 10,000-20,000 BPH |
| Industry | Products | Throughput |
|---|---|---|
| Pharmaceuticals | Vials, syringes, eye drops | 200-350 BPM |
| Cosmetics | Serums, creams, perfumes | 150-300 BPM |
| Food | Sauces, oils, dressings | 300-500 BPM |
| Chemicals | Detergents, solvents | 250-400 BPM |
| Veterinary | Vaccines, topical treatments | 180-320 BPM |
Wrap around labeling 360 degree cosmetic.
Hmi interface oee monitoring packaging.
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
Ready to optimize your dosing process?
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Free line configuration for your products, throughput validation testing!
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Compliance Roadmap:
