Precision Filling & Dosing Systems for Industrial Applications

Equipment

Dosing & Filling Systems: The Heart of Precision Packaging

As the flagship product line of LOCUS ROBOTICS, our dosing modules serve dual roles: standalone workhorses and the critical nucleus of integrated packaging lines – where their performance dictates your entire operation’s success.

LOCUS FILLING engineers high-accuracy dosing solutions for pharmaceutical, cosmetic, food, and chemical industries. From micro-dosing 0.1ml vaccines to filling 200L drums of sealant – our systems deliver ±0.1% repeatability in the harshest environments.

Technology Matrix

System Type Accuracy Dose Range Key Applications Unique Advantage
Robotic Dispensers ±0.05% 0.1ml–10L Sterile vials, e-liquids AI-guided adaptive dosing
Multi-Head Piston ±0.5% 1ml–20L Cosmetics, adhesives 8-head simultaneous filling
Peristaltic Systems ±0.3% 0.1ml–100L Pharma, abrasive fluids Zero product contact
Mechanical Dispensers ±1.5% 2ml–65ml Startups, remote sites No power/air required
Custom Solutions ±0.25% Unlimited Nuclear, space, cryogenics Extreme temp/pressure rated

Engineered Flexibility Across Technologies

We design, deploy, and optimize:

• Peristaltic Fillers – For abrasive suspensions  
• Piston Dosers – Viscous creams/pastes (±0.3% accuracy)  
• Auger Systems – Powders & granules  
• Gravimetric Fillers – High-value ingredients  
• Gravity Feed – Foaming liquids  
• Flow Meter Systems – Solvents, oils  
• Gear Pumps – Shear-sensitive products

Configurations for Every Scale

Type Throughput Applications
Benchtop Semi-Auto 20-50 CPM R&D, small-batch production
Multi-Nozzle Floor 100-300 CPM Mid-volume cosmetics/chem
Integrated Blocks 400-800 CPM Pharma/food high-speed lines
Automated Lines 1,000+ CPM Beverage/chemical megavolume

Industry-Specific Solutions

Why Clients Trust Our Selection Process?

✅ Zero Guesswork – We pre-qualify suitable technologies using 200+ deployment profiles  
✅ Product Validation – Test *your* product on in-stock systems before commitment  
✅ No Misfit Equipment – Eliminate piston fillers for abrasives or peristaltic for CIP-sensitive pharma  
✅ Custom-Built – Hybrid solutions (e.g., flow meter + piston for two-phase products)

Competitive Advantages

  1. Precision Engineering

    • Ceramic/SS316L wetted parts

    • 10X less waste vs. industry average

  2. Modular Scalability

    • Start with benchtop → upgrade to automated lines

    • Unified control software across all systems

  3. Global Compliance

• FDA 21 CFR 210/211 • EU Annex 1 • ATEX/IECEx • EHEDG • GAMP 5

Precision Engineering Highlights

  • Material Flexibility: 316L SS, Hastelloy®, ceramic-lined

  • Sterile Options: SIP/CIP, ISO Class 5 cleanroom builds

  • Smart Controls: Recipe memory, OEE tracking, ±0.1% real-time adjustment

Industry-Specific Solutions

  Pharma & Biotech  
- Aseptic vial filling (ISO Class 5)  
- Oral suspension dosing  
- Vaccine ampoule machines  

  Food & Beverage  
- Hot-fill sauces/ketchup  
- Edible oil bottling  
- Dairy volumetric fillers  

  Chemicals & Cosmetics  
- Abrasive detergent filling  
- Serum/potion piston fillers  
- Flammable liquid systems (ATEX)
   Why Outperform Competitors?  
🔹 30% Faster Changeover – Tool-less format adjustments
🔹 Unified Control Platform – Operate all filler types through 1 HMI  
🔹 Modular Design – Upgrade from semi-auto to full automation
  Core Innovations  
✔ Anti-Drip Nozzles – For sticky products (honey, syrups)  
✔ Quick-Release Tooling – Swap between bottles/vials in <3 mins  
✔ Material Options:  
   - Pharma: 316L SS, PTFE, EPDM  
   - Chemicals: Alloy C22, Halar®

Featured Configurations

  • Pharma Starter Kit: Robotic vial filler + validation docs = $18,100

  • Food/Bev Bundle: 4-head piston + CIP kit = $12,200

  • Hazardous Chemical Setup: EX-rated peristaltic + containment = POA

Where competitors sell machines – we deliver guaranteed process solutions

🔹 48-Hour Test Fills – Validate performance with your actual product  
🔹 15-Year Pharma Expertise – GMP/ISO 13485 compliant documentation  
🔹 Global Support Hubs – Spares in UAE, Brazil, Vietnam 

Technical Support

72-hour response guarantee for critical applications – including on-site validation in 18 countries.

Act Today, connect with Experts:
✉ Email: mail@locuspack.com
📞 Phone: +7 927 056-19-99