Piston-Based Filling-Capping Monoblocs: The Reliability Standard
Vertical piston cylinder configuration.
Dead zone free sanitary nozzle piston.
Ceramic coated piston high viscosity.
Precision Piston Dosing Technology
For unbeatable accuracy with thick, non-flowable products
Key Applications:
A[Cosmetic Creams] --> B[Piston Filler]
C[Pharma Ointments] --> B
D[Food Pastes] --> B
E[Industrial Adhesives] --> B
Unrivaled Versatility in Precision Dosing
From thin solvents to 80,000 cP pastes - one technology handles all
Piston Cylinder Range:
Production Coverage
10-100ml : 20
30-300ml : 25
50-500ml : 30
100-1000ml : 20
300-3000ml : 15
500-5000ml : 10
Viscosity Performance Comparison:
| Filler Type | Max Viscosity | Accuracy | Shear Sensitivity |
|---|---|---|---|
| Piston | 50,000 cP | ±0.3% | Low |
| Peristaltic | 10,000 cP | ±1.5% | Medium |
| Gravity | 500 cP | ±2% | None |
| Flowmeter | 20,000 cP | ±0.5% | High |
Competitive Superiority:
| Capability | Piston Systems | Peristaltic | Gravity |
|---|---|---|---|
| Viscosity Range | 1-80,000 cP | 1-10,000 cP | 1-500 cP |
| Accuracy | ±0.3% | ±1.5% | ±2% |
| Speed Stability | 98,2% at max RPM | 84% | 72% |
| Lifespan | 50,000+ hours | 8,000 hours | N/A |
Technical Specifications
| Parameter | Specifications |
| Nozzle Capacity | 2-16 stations |
| Orientation | Vertical/Horizontal (customer choice) |
| Control System | Dual-mode (HMI + mechanical override) |
| Valve Technology | Pneumatic check valves |
| Nozzle Design | Zero dead-zone sanitary |
| Materials | 316L SS, PTFE, PEEK |
| Parameter | Standard | Pharma Grade |
| Viscosity Range | 500-50,000 cP | 200-30,000 cP |
| Accuracy | ±0.5% | ±0.3% |
| Throughput | 40-1,200 BPH | 30-800 BPH |
| Piston Materials | 316L SS, PTFE | Ceramic-coated |
| Changeover | <20 min | <35 min (CIP/SIP) |
Industry-Specific Configurations
Pharmaceuticals -
Ceramic-coated cylinders for injectables -
CIP/SIP systems - 21 CFR Part 11 data logging
Cosmetics -
Transparent cylinders for visual QC -
Anti-drip nozzles for luxury creams - QuickChange™ tooling (<3 min)
Chemical Industry -
ATEX-rated explosion-proof models -
Abrasion-resistant tungsten carbide sleeves - Conductive grounding
Food Processing -
EHEDG-certified design -
Product recovery system - USDA-approved materials
Precision Engineering Features
A[Piston Cylinder] --> B[Zero-Dead-Zone Nozzle]
A --> C[Pneumatic Check Valve]
C --> D[±0.3% Accuracy]
A --> E[Mechanical Scale]
E --> F[Manual Override]
Ceramic-coated pistons meet USP <795> <797> standards:
Cross-contamination-free design.
Validatable cleaning protocols.
Material traceability (EN 10204 3.2).
Cosmetics & Pharma
- Products: Serums, creams, ointments
- Capping: Dropper inserts + screw caps
- Special: Clean-in-Place (CIP) systems
- Certification: ISO 22716 / GMP
Product recovery system (98.6% efficiency).
All-metal detection compatibility.
Sanitary Tri-Clamp connections.
3-A certification option.
Food Industry
- Products: Pastes, sauces, nut butters
- Capping: Tamper-evident seals
- Hygiene: EHEDG-certified design
- Compliance: FDA 21 CFR Part 11
Industrial Chemicals
- Products: Adhesives, sealants, lubricants
- Capping: UN-certified safety closures
- Durability: Abrasion-resistant cylinders
- Safety: ATEX/IECEx options
Tungsten-carbide cylinder options.
ATEX Category 1 Zone 1 rating.
Hydraulic pressure boost (500 bar).
Abrasion-resistant wipers.
Piston Filler Configurations
| Nozzle Layout | Nozzle Count | Throughput | Container Types |
| Rotary Turret | 2-6 | 40-600 BPH | Bottles, jars ≤150mm |
| Linear Inline | 4-12 | 200-1,200 BPH | Tubes, pouches, bottles |
| Dual-Track | 8-16 | 800-2,400 BPH | High-volume production |
Capping Technology Matrix
| Cap Type | Tooling | Torque Control | Applications |
| Screw Caps | Spindle Chuck | 0.5-6 Nm | Pharma bottles |
| Snap Lids | Vertical Press | Force monitoring | Cosmetic jars |
| Pump Dispensers | Alignment Guides | Seating verification | Liquid soaps |
| Crimp Caps | Multi-Lobe Head | Compression force | Vials, ampoules |
Integrated Capabilities
A[Piston Filling] --> B[Precision Capping]
B --> C[Label Application]
C --> D[Vision Inspection]
D --> E[Track & Trace]
| Feature | LOCUS Piston Monobloc | Industry Standard | Benefit |
|---|---|---|---|
| Viscosity Handling | 50,000 cP | 30,000 cP | Wider product range |
| Shear Sensitivity | Laminar flow design | Turbulent flow | Preserves emulsions |
| Change Parts | Tool-free QuickSwap™ | Bolted components | 70% faster changeover |
| Accuracy | ±0.3% | ±0.8% | Reduced product giveaway |
| Nozzles | Viscous Products | Thin Liquids |
|---|---|---|
| 2-4 | 40-200 BPH | 200-500 BPH |
| 6-8 | 150-600 BPH | 600-1,500 BPH |
| 12-16 | 500-2,000 BPH | 2,000-5,000 BPH |
Validated performance meeting USP <41> standards:
Cross-contamination-free design.
Material certificates per EN 10204 3.2.
Full SAT/IQ/OQ documentation packages.
Tool-free seal replacement in 10 minutes.
Quick-disconnect fluid paths.
Predictive maintenance sensors.
55% longer service intervals vs competitors.
Vertical Configuration: Space-constrained facilities.
Horizontal Setup: Easy maintenance access.
Hybrid Arrangement: Custom workflow optimization.
| Cap Type | Tooling | Labeling Option |
|---|---|---|
| Screw Caps | Spindle Chucks | Front/Back Labels |
| Crimp Seals | Multi-Lobe Heads | Full-Body Sleeve |
| Snap Lids | Press Systems | Cap Top Labels |
| Cork Stoppers | Pneumatic Inserters | Bottom Labels |
| Parameter | Value |
|---|---|
| Max Fill Volume | 5,000 ml |
| Min Fill Volume | 0.5 ml |
| Repeatability | ±0.1% |
| Air Consumption | 6 bar @ 50 L/min |
| Data Output | Modbus TCP/IP, OPC UA |
| Industry Challenge | Piston Solution |
|---|---|
| Product changeovers | 7-minute cylinder swaps |
| High-value products | ±0.3% accuracy reduces giveaway |
| Abrasive formulations | Hard-coated cylinders |
| Sanitary requirements | Zero dead-zone design |
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
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