Description

Automatic Tablet Counting and Packaging Line

LP-300 Automatic Tablet Counting & Packaging Line for Jars | High-Speed Filling, Capping & Labeling.

Complete Turnkey Solution for Solid Dosage Form Packaging

The LP-300 Automatic Packaging Line represents a state-of-the-art integrated system designed to automate the entire process of counting, capping, sealing, and labeling solid dosage forms. This robust line eliminates human error, significantly boosts production output, and reduces labor costs for manufacturers in the pharmaceutical, nutraceutical, and sports nutrition industries .

Core System Components & Workflow

1. Linear Vibratory Counting System: The heart of the line. Products are gently fed via a vibratory feeder to a precision counting system with multiple nozzles. This ensures accurate portion control into jars, minimizing count inaccuracies and preventing product damage .

2. Automatic Cap Orienter: Lids are automatically fed, correctly oriented, and placed onto the filled jars before sealing, ensuring a smooth and efficient process flow.

3. In-Line Torque Capper: Jars are conveyed to the capping station where lids are screwed on with a consistent, pre-set torque. This guarantees a uniform and secure closure every time.

4. Induction Sealing Station (Optional): For an extra layer of protection, an induction sealer applies an airtight foil seal under the cap, providing tamper evidence and preserving product freshness .

5. Automatic Labeling System: Capped and sealed jars finally pass through a label applicator that accurately applies product labels, ensuring a professional finish and regulatory compliance.

6. Material Handling: A flat-top chain conveyor provides a stable transport platform, while a rotary accumulation table acts as a buffer, ensuring continuous downstream operation and easy integration with other packaging equipment.

Automated Packaging Line for Pharmaceuticals, Nutraceuticals & Sports Nutrition

This advanced, fully automated packaging line is engineered for the precise counting and packaging of softgel capsules, hard shell capsules, and coated tablets, with the unique capability of automatically dispensing and cutting cotton into jars. Designed for non-sterile pharmaceuticals, nutraceuticals (BACDs), vitamins, and sports nutrition, it ensures the highest levels of accuracy, efficiency, and product integrity for a wide range of jar sizes.

The integrated system includes a disc-type container orienter, a dual-nozzle linear counting system for gentle product handling, a specialized cotton cutting and dispensing unit, an in-line torque capper, an induction sealer for tamper evidence, and a precision label applicator. Built from GMP-compliant, AISI 304/316 stainless steel, this line is the ultimate solution for manufacturers requiring a robust, versatile, and compliant packaging system for sensitive solid dosage forms.

Detailed Technical Description & Specifications

Technical Overview:
The automated line is a comprehensive turnkey solution designed to handle the entire packaging process for products requiring a cotton insert. It is comprised of several synchronized modules:

Core Components & Workflow:

1. Disc-Type Container Orienter: Automatically receives, orients, and feeds empty plastic jars into the linear conveyor system.

2. Linear Vibratory Counting System: Features two nozzles for high-speed, gentle, and accurate counting of coated tablets or hard shell capsules into the jars.

3. Automatic Cotton Dispenser: A specialized unit that precisely measures, cuts, and dispenses a plug of cotton into the jar on top of the product.

4. Elevator-Type Cap Orienter: Automatically feeds, correctly aligns, and places lids onto the filled jars.

5. In-Line Torque Capper: Applies and tightens screw caps onto the jars with a consistent, pre-set torque to ensure a secure seal.

6. Induction Sealing Station: Applies a hermetic, tamper-evident foil seal under the cap for enhanced product safety and freshness.

7. Automatic Pressure-Sensitive Labeler: Applies self-adhesive labels accurately onto round jars.

8. Flat-Top Chain Conveyor: Provides a stable and continuous transport platform for containers throughout the entire process.

Technical Specifications Table:

Note: A full technical datasheet with speeds, accuracy rates, power requirements, and dimensions should be provided here, based on the specific LP-300 model.

Key Highlights:

High-Speed Precision Counting: Gentle linear vibratory system for accurate counting of coated tablets and hard shell capsules.

Complete Automation: Integrated line includes counting, cap sorting, torque capping, induction sealing, and labeling.

Secure Sealing: Torque capping ensures consistent closure, while optional induction sealing provides tamper evidence and freshness.

GMP Compliance & Hygienic Design: Easy-to-clean surfaces and sanitary construction meet stringent pharmaceutical standards.

User-Friendly Control: PLC with intuitive touchscreen HMI for easy operation and quick changeovers.

Key Features & Benefits:

• Dual-Product Handling: Accurately counts and fills both solid dosage forms (tablets/capsules) and includes an integrated cotton dispenser.

• Complete Automation: seamless integration from container feeding to labeled jar output.

• Superior Product Protection: Induction sealing ensures tamper-evidence and product freshness.

• Hygienic GMP Design: Easy-to-clean surfaces and sanitary construction meet stringent pharmaceutical standards.

• High Efficiency & Flexibility: Handles a wide range of container sizes and product types with quick changeovers.

Industry Applications

• Pharmaceuticals: Non-sterile solid dosage forms like coated tablets and hard shell capsules.

• Nutraceuticals & Dietary Supplements (BACDs): Vitamins, probiotics, herbal supplements in tablet or capsule form.

• Sports Nutrition: Protein tablets, pre-workout capsules, and other supplements.

• Veterinary Products: Medications and supplements for animals .

Why Choose the LP-300 Line?

• Unmatched Versatility: Effortlessly switch between different product types (coated tablets, hard capsules) and container sizes with quick changeover parts.

• Superior Accuracy & Quality: Precision counting and torque capping minimize product giveaway and ensure container integrity, protecting your brand’s reputation.

• Enhanced Productivity: Full automation drastically increases output per shift and reduces reliance on manual labor, improving your bottom line.

• Future-Proof Investment: Modular design allows for easy integration of additional components like vision inspection systems or checkweighers as your needs grow.

• Global Compliance: Built to meet international standards (GMP, CE), facilitating exports to global markets .

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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