Hygiene Product Manufacturing Systems: Masks, Wipes & Sanitary Pads

Hygiene Product Manufacturing Systems: Integrated Production & Packaging

Medical Mask, Wet Wipe Folding & Sanitary Pad Production Lines | Turnkey Solutions.

GMP Compliance & Validation Support.

Locus Robotics delivers turnkey manufacturing systems for medical-grade hygiene products, including:

• 3-Ply Surgical Masks (Ear-loop/Headband)

• 3-Ply Medical Masks (FFP2/N95 options)

• FFP2/N95 Respirators

• Embossed Sanitary Pads & Pantiliners

• Folded Wet Wipes (Alcohol/Antiseptic)

Integrated solutions cover raw material processing to finished packaging.

1. Product Formation Units (mask assembly, wipe folding, pad embossing)

2. Horizontal FFS Packaging Machines (flow-wrap, sachet, bulk packs)

Production Line Specifications

Automated medical mask production lines.

Medical Mask Systems

Wet Wipe Systems

- Dry Wipe Lines: Paper slitting → Folding → Stacking → Flow-wrap packaging  
- Wet Wipe Lines: 
  1. Substrate unwinding  
  2. Precision cutting  
  3. Alcohol/solution saturation (dosing pumps ±1% accuracy)  
  4. Folding/sealing (sachet or flow-wrap)  
- Output Configurations: Single-lane (20 packs/min) to 6-lane (120 packs/min)

Wet wipes folding and packaging machines.

Production Line Components:

1. Non-Woven Fabric Conversion: Slitting, ultrasonic cutting, nose strip insertion  
2. Multi-Layer Lamination: 3-5 ply bonding with hot-melt adhesives  
3. Embossing & Shaping: Core formation for pads/pantiliners  
4. Sterilization Modules: EO gas, UV, or vaporized H₂O₂  
5. Automated Packaging:Flow-wrap or sachet packing with batch coding

Regional Market Adaptations

• Middle East: Halal-certified materials & processes

• Africa: Dust-proof electrical systems

• SEA: High-humidity component protection

• LATAM: 220V/60Hz & 110V/60Hz dual voltage

Sanitary Pad Lines

Multi-layer lamination systems with:

• SAP cellulose core forming

• Wing embossing stations

• Perforation & individual wrapping

• Bulk flow-wrap packaging

Pharmaceutical-Grade Manufacturing

All systems feature:

• ISO 13485-compliant designs

• 316L stainless steel contact surfaces

• Validatable sterilization modules (UV/EO)

• Material traceability systems

• EU MDR 2017/745

• 21 CFR Part 820 (FDA QSR)

• Material traceability & electronic batch records (EBR)

Options:

• Cleanroom integration (ISO Class 7-8)

• Biocompatibility testing support

Medical mask production lines (semi-automatic and fully automatic).

Key Differentiators

1. Dual-Function Packaging: Switch between sachet/flow-wrap without tooling change

2. Precision Saturation: Alcohol dosing with ±0.5ml accuracy

3. Pandemic-Responsive Design: Rapid mask line deployment (<30 days)

4. Global Support: Russian/English-speaking technicians in 12 time zones

Integration of sanitary pad forming and packaging.

Unique Selling Points:

1. Dual-Product Lines: Configure machines for both masks AND pads

2. Quick Changeover: <15 min format switches

3. Localized Support: Russian/English-speaking engineers in 12 time zones

4. Material Flexibility: Works with spunbond, meltblown, airlaid, pulp

Wet wipes impregnation and packaging systems.

Competitor Edge:

• Faster Changeovers: <15 min format switches (vs industry avg 45 min)

• Hybrid Capability: Same line processes masks AND wipes

• Material Flexibility: Handles spunbond, meltblown, airlaid pulp

• Voltage Stability: Built-in regulators for 110V-220V-380V-480V markets

Sanitary pad and panty liner assembly systems.

Launch Your Hygiene Production Line: