High-Throughput Multi-Head Peristaltic Dispensers for Batch Production
When dosing multiple products simultaneously or requiring 600+ vials/hour on semi-automatic equipment, our multi-head peristaltic dispensers deliver unmatched efficiency. Each system features 2-8 independently controlled peristaltic heads driven by dedicated stepper/servo motors – eliminating cross-contamination while maximizing flexibility for contract manufacturing.
LOCUS ROBOTICS supplies modular peristaltic dispensing systems with 2–8 independent dosing heads, engineered for contamination-free filling of sensitive liquids. Ideal for laboratories and production lines requiring sterile transfers or handling corrosive/abrasive fluids.
| Feature | Benefit |
|---|---|
| Modular Heads | Dose different products/formulations simultaneously |
| Precision Control | ±0.3% accuracy via individual motor calibration per head |
| Quick-Change Design | Swap products in <3 minutes (vs. 15+ min for piston systems) |
| Unlimited Dose Range | From 0.1ml micro-doses to 20L bulk fills with same equipment |
For Precision Micro-Dosing
6-8 roller heads generating 240+ compressions/cycle
Zero-pulsation flow for shear-sensitive biologics
Recommended: Certified silicone tubing (0.5-2mm ID)
For High-Speed Viscous Products
3-roller industrial heads with reinforced tubing
Handles viscosities up to 1,500 cP at 120 cycles/min
Ideal for cosmetics, food sauces, adhesives
| Parameter | LOCUS Peristaltic | Conventional Piston |
|---|---|---|
| Changeover Time | < 3 minutes | 15-30 minutes |
| Product Contact | Tubing only (zero seals) | Pistons/seals |
| Cleaning | Tubing replacement = full sanitization | Complex disassembly |
| Dose Range Flexibility | 0.1ml to 20L+ | Limited by cylinder size |
Zero Product Contact: Silicone/Pharmed® tubes prevent cross-contamination – critical for pharma & biotech.
Micro-Dosing Precision: 0.1ml minimum dose (smallest in class) with ±0.5% accuracy.
Quick-Change Flexibility: Swap tubes or heads in <2 mins for different products.
Material Versatility: Handle acids, solvents, cell cultures, and particle suspensions (up to 1,500 cP).
| Heads | Dose Range | Industries | Special Features |
|---|---|---|---|
| 2 | 0.1ml–1L | Diagnostics, e-liquids | Benchtop EX version available |
| 4 | 1ml–5L | Vaccines, adhesives | CIP/SIP-ready |
| 8 | 10ml–10L | Bulk chemicals, food sauces | ATEX-certified explosion-proof |
Tube Materials:
Standard: Silicone (food-grade)
Premium: Pharmed® BPT (USP Class VI, 3A-sanitized)
Anti-Drip Nozzles: 100% residual-free discharge
Sterility Kits: Gamma-irradiated tubing for aseptic filling
Process Integration: Inline suction from pipelines or vessels
| Parameter | Peristaltic Dispensers | Piston Dispensers |
|---|---|---|
| Min. Dose | 0.1ml | 1ml |
| Contamination | Zero product contact | Wetted pistons/seals |
| Viscosity Limit | ≤1,500 cP | Up to 2,000,000 cP |
| Maintenance | Tube changes (2 mins) | Seal/piston replacement |
| Best For | Sterile fluids, abrasives | Pastes, high-viscosity |
Pharma Contract Mfg.: Fill 500+ vaccine vials/hour with independent biologics in each head
Cosmetics: Parallel filling of serums, creams, and fragrances in varying viscosities
Chemicals: Dispense aggressive solvents (EX models available) with zero wetted parts
Food: Batch-produce sauces, flavorings, oils with rapid allergen changeovers
*»Our 8-head system outputs 720 vials/hour filling 5ml e-liquids – 40% faster than piston alternatives.»*
Touchscreen Interface: Store 50+ recipes; calibrate each head independently
Data Integrity: 21 CFR Part 11 compliant logs (optional)
Validation Kits: IQ/OQ documentation for GMP environments
Global Certifications: CE, ATEX, RoHS, REACH
Pharma/Biotech: Fill vaccines, mRNA therapies in nested vials (ISO 13485 compliant)
E-Liquids: Precision VAPE juice dosing with nicotine-safe tubing
Food: Portion flavorings, colorants without carryover contamination
Chemicals: Dispense aggressive solvents (EX-rated models available)
*»Our 4-head system fills 200 penicillin vials/hour with 0.2ml doses – validated for ISO 14644 Class 5 cleanrooms.»*
50% Faster Changeovers: Patented tube-loading system vs. competitors
Live Data Export: FDA 21 CFR Part 11 compliant batch reports
Global Compliance: CE, ATEX, RoHS, REACH
Scalable: Integrate into automated lines via PLC/OPC-UA
